ENGINE
3-4
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Piston #1 TDC (rear cylinder)
a. Turn the crankshaft counterclockwise.
b. When piston #1 is at TDC on the compres-
sion stroke, align the TDC mark “a” on the
crankshaft position sensor rotor with the
pointer “b” on the clutch cover.
c. Check the camshaft drive gear mark “c” posi-
tion and camshaft driven gear mark “d” posi-
tion as shown.
If the marks are not aligned, turn the crank-
shaft counterclockwise 360 degrees and re-
check step (b).
d. Measure the valve clearance with a thickness
gauge.
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Piston #2 TDC (front cylinder)
a. Turn the crankshaft counterclockwise from
the piston #1 TDC by 408 degrees.
b. When piston #2 is at TDC on the compres-
sion stroke, align the TDC mark “e” on the
crankshaft position sensor rotor with the
pointer “b” on the clutch cover.
c. Check the camshaft drive gear mark “c” posi-
tion and camshaft driven gear mark “d” posi-
tion as shown.
d. Measure the valve clearance with a thickness
gauge.
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8. Adjust:
• Valve clearance
Valve clearance (cold)
Intake
0.00–0.04 mm (0.0000–0.0016 in)
Exhaust
0.00–0.04 mm (0.0000–0.0016 in)
b
a
c
d
Thickness gauge
90890-03079
Narrow gauge set
YM-34483
Thickness gauge
90890-03079
Narrow gauge set
YM-34483
b
e
d
c