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ProX DMP 300
3D Systems ProX DMP 300 User Manual
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3D Systems, Inc.
333 Three D Systems Circle | Rock Hill, SC 29730 |
USA
www
.3dsystems.com
©2016 3D Systems, Inc.
All rights reserved.
PN: 80-D27 Rev B
101
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction
5
Overview
5
General Machine Operation
6
Intended Use
6
Limitations Relating to the Manufacture of 3D Objects by Laser Sintering
6
Conditions Relating to the Layering
6
2 Safety Guidelines and Instructions
7
General Guidelines
7
Training and Instructions
7
Machine Handling
7
Material Handling
7
Laser
7
Alarms and Warnings
7
Safety Symbols and Definitions
8
First Aid Section - What to Do
9
Burns
9
Reporting Laser Radiation Exposure
9
Electrocution
9
Material Inhalation
9
Powder Ingestion
9
Powder Skin Contact
9
Powder Eye Contact
9
DMP Equipment Safety Features
10
Safety Interlocks
10
DMP System Response if an Interlock Fails
13
Limited Access and Barrier Shielding
13
Other Active Safety Features
14
Machine Safety
14
Electrical Safety
14
Personal Protective Equipment
15
Hand Tools
15
Grounding
15
Vacuum Cleaners
16
Fire and Explosion Prevention
16
Room Ventilation
16
Material Safety
17
Material Ignition Information
17
Finding Material Safety Information
17
Material Safety Information
17
Potentially Hazardous Metal Powders
18
Reactive Metal Powder Storage
18
Material Handling Precautions
19
Safe Material Handling Guidelines
19
GAS Safety
20
Oxygen Deprivation Effects and Symptoms
20
Risk Relating to Gas Bottles
21
Chemical Risk
21
Laser Safety
21
Laser Safety Classifications
21
Biological Risk
21
Mechanical Risk
21
Safety Labels on the DMP System
22
Laser Certification / Identification with Name Plate
22
Warning Labels - Front Door
23
Pinch Point Warning Label - Glove Door
23
Warning Labels - Front Face of the Galvanometric Head
23
Warning Labels - Airlock Door
23
Burn Hazard Label - Oxygen Sensor
24
Laser Safety Label - Located on Front of the Machine
25
Laser Safety Label - Located on Front of the Access Door to the Scan Head
25
Laser Safety Label - Located on Front of the Airlock, Right Side
26
Laser Safety Label - Located on Front of the Scan Head
26
Laser Safety Label - Located on Back of the Scan Head
27
European Directives
28
European Directive 89/686/CE in Europe
28
Operator Safety
28
System Specification
28
The Prox® DMP300 System
28
4 Prox® Dmp 300 at a Glance
29
DMP 300 System Components
29
Chamber Door
30
Manufacturing Chamber
30
Powder Recycling
33
Control Panel and External Control Panel
35
Stack Light
36
Laser Assembly
36
Control Cabinet
37
Supply Cabinet
37
Airlock
38
External Filter Assembly
39
Lifting
40
Powering up the Printer
41
5 System Use
42
User Interface
42
Preparation Menu
43
Manufacturing Menu
51
Machine Status Menu
54
User Level Selection
55
Setting Menu
56
Machine Preparation
61
Loading the Feeding Piston
61
Plate Preparation and Loading
62
Zero Sintering Search
63
Creating the Powder Bed
64
Cleaning the Laser Optic System
65
Inerting the Manufacturing Chamber
67
Start a Manufacturing Process
67
Unloading a Plate
68
Closing / Opening PX Control Application
70
Shutting Printer down
70
Powering down the Printer
70
Reasonably Foreseeable Misuse
71
User Maintenance
72
Servicing : Replacement Filters Procedures
72
Recycling Filter and Vacuum Filter Replacement
72
Process Filter (External Filter)
73
Preventive Maintenance Schedule
80
Every Month Maintenance
80
Carriage Lubricate Procedure
81
Sieving System Cleaning
83
Every 3 Months Maintenance
84
Procedure to Check the Glove for Damage
84
Front and Back Casings Cleaning
85
Exhaust Filter Replacing
87
Chiller Cleaning
88
Every 6 Months Maintenance
90
Clamping Filter Inspection/Replacement
90
Airlock Filter Replacement
91
Vibrating Channel Enclosure Cleaning
92
Silicon Scraper Replacement
93
Chiller Filter Replacement
96
Cabinet Filter Replacement
97
Cabinets Cleaning
98
Every 1 Year Maintenance
99
Calibration
99
Copyright and Trademark Notice
101
4
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3D Systems ProX DMP 300 Specifications
General
Brand
3D Systems
Model
ProX DMP 300
Category
3D Printers
Language
English
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