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General| Payload Capacity | 60 kg |
|---|---|
| Degrees of Freedom | 6 |
| Protection | IP 54 |
| Type | Articulated Robot |
| Manufacturer | ABB |
| Model | IRB 4400/60 |
| Axes | 6 |
| Protection Class | IP 54 |
| Mounting | Floor, Wall |
Provides a summary of the manual's content, intended use, and target audience.
Outlines the structure of the manual, detailing the content of each chapter.
Explains how to interpret procedures, including references to figures and equipment.
Highlights the importance of reviewing safety information before starting procedures.
Covers essential safety principles, including limitation of liability and responsibilities.
Details potential hazards during installation, service, and operation of the robot.
Explains the meaning of safety signals and symbols used in the manual and on the product.
Outlines specific installation and operational needs for Foundry Prime robot protection.
Details steps required before the robot's initial installation, including unpacking and checks.
Covers the practical steps and considerations for installing the robot at its designated site.
Explains methods for limiting the robot's movement range for safety and collision avoidance.
Details the electrical connection points on the robot for external equipment.
Specific installation procedures for Foundry Prime robots, especially in water jet applications.
Provides a detailed schedule of recommended maintenance activities and their intervals.
Covers essential general maintenance tasks like battery replacement and cleaning.
Details procedures for inspecting and changing oil in the robot's gearboxes.
Covers fundamental procedures like mounting bearings, seals, and performing leak-down tests.
Procedures for replacing major robot assemblies like cable harnesses and the complete arm system.
Repair procedures specific to the robot's upper arm components, including wrist and arm house.
Repair procedures for the robot's lower arm, including tie rod and parallel arm replacement.
Detailed procedures for replacing and adjusting motors for axes 1 through 6.
Procedures for replacing gearbox units and adjusting play in the intermediate gear.
Identifies situations requiring system calibration for optimal performance.
Describes the different calibration methods and equipment provided by ABB.
Procedure for updating axis revolution counters, crucial for correct calibration.
Steps to verify the robot's synchronization position before programming.
Provides guidelines on product disposal and handling of hazardous materials.
Details the safe procedure for decommissioning the robot's balancing device.
Highlights important safety precautions to prevent injuries during robot scrapping.
Lists relevant international and European standards for robot design and safety.
Provides guidance on screw types, lubrication, and tightening torques for assembly.
Information on required lifting accessories and instructions for safe handling.
Notes that spare parts and exploded views are available in a separate document.
Indicates that circuit diagrams are available via the myABB Business Portal.
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