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ABB IRB 4600 Foundry Prime User Manual

ABB IRB 4600 Foundry Prime
408 pages
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ROBOTICS
Product manual
IRB 4600 Foundry Prime

Table of Contents

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ABB IRB 4600 Foundry Prime Specifications

General IconGeneral
Payload Capacity60 kg
Number of Axes6
Protection ClassIP67
ControllerIRC5
TypeIndustrial Robot
MountingFloor

Summary

Safety

General Safety Information

Provides general safety guidelines and information before performing any installation or service work.

Safety Risks

Details various safety risks associated with robot installation, service, and operation.

Safety Signals and Symbols

Explains safety signals and symbols used in the manual and on product labels.

Installation and Commissioning

Introduction to Installation

Overview of assembly instructions and information for installing the robot.

Installation and Operational Requirements

Details requirements for installing and operating Foundry Prime robots in harsh environments.

On-site Installation Procedures

Step-by-step instructions for installing the robot at its working site.

Electrical Connections

Information on robot cabling and connection points for controllers and robot.

Maintenance

Introduction to Maintenance

Overview of maintenance activities recommended for the robot.

Maintenance Schedule

Specifies required maintenance activities and intervals for Foundry Prime robots.

Inspection Activities

Procedures for inspecting various components like oil levels, cable harnesses, and stops.

Replacement Activities

Procedures for replacing components such as gearboxes, SMB batteries, and motors.

Repair

Introduction to Repair

Overview of recommended repair activities for the robot and external units.

General Procedures

Covers general repair procedures like leak-down tests and mounting instructions.

Cable Harness Replacement

Detailed procedures for removing and refitting the robot's complete cable harness.

Gearbox Replacement

Step-by-step instructions for replacing gearboxes on axes 1, 2, and 3.

Calibration

Introduction to Calibration

General information on recommended calibration methods and terminology.

Calibration Methods

Description of different calibration types: Standard, Absolute Accuracy, Pendulum, Axis.

When to Calibrate

Situations that require system recalibration, including resolver value changes or rebuilds.

Axis Calibration Procedure

Instructions on how to run the Axis Calibration procedure using the FlexPendant.

Decommissioning

Introduction to Decommissioning

Information to consider when taking a product or controller out of operation.

Environmental Information

Details on product disposal and hazardous materials handling.

Scrapping of Robot

Important safety precautions to remember before disassembling a robot for scrapping.

Reference Information

Introduction to Reference Information

General information complementing procedures in the manual.

Applicable Standards

Lists relevant EN ISO, European, and other standards the product adheres to.

Screw Joints

Describes how to tighten various types of screw joints, including torque specifications.

Special Tools

Lists special tools required for specific service procedures.

Spare Part Lists

Spare Part Lists and Illustrations

Information on where to find spare parts and exploded views for the robot.

Circuit Diagram

Circuit Diagrams Availability

Details where to find circuit diagrams for controllers and robots via myABB Business Portal.

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