ABB IRB 4600 Foundry Prime - Safety; General Safety Information; Safety Risks; Installation and Commissioning

Table of contents
9Overview of this manual ...................................................................................................................
13Product documentation ....................................................................................................................
15How to read the product manual ......................................................................................................
16Important information about robots with protection type Foundry Prime ......................................
171 Safety
171.1 General safety information ..................................................................................
171.1.1 Limitation of liability .................................................................................
191.1.2 Protective stop and emergency stop ...........................................................
201.2 Safety actions ...................................................................................................
201.2.1 Fire extinguishing ....................................................................................
211.2.2 Emergency release of the robot axes ..........................................................
221.2.3 Make sure that the main power has been switched off ....................................
231.3 Safety risks ......................................................................................................
231.3.1 Safety risks during installation and service work on robots ..............................
251.3.2 Moving robots are potentially lethal ............................................................
261.3.3 First test run may cause injury or damage ....................................................
271.3.4 Work inside the working range of the robot ..................................................
281.3.5 Enabling device and hold-to-run functionality ...............................................
291.3.6 Risks associated with live electric parts .......................................................
311.3.7 The unit is sensitive to ESD .......................................................................
321.3.8 Hot parts may cause burns .......................................................................
331.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
341.3.10 Safety risks with pressure relief valve .........................................................
351.3.11 Brake testing ..........................................................................................
361.3.12 Safety risks during handling of batteries ......................................................
371.3.13 Safety risks during work with gearbox lubricants (oil or grease) .......................
391.4 Safety signals and symbols .................................................................................
391.4.1 Safety signals in the manual ......................................................................
411.4.2 Safety symbols on product labels ...............................................................
472 Installation and commissioning
472.1 Introduction ......................................................................................................
482.2 Installation and operational requirements for Foundry Prime robots ............................
522.3 Unpacking .......................................................................................................
522.3.1 Pre-installation procedure .........................................................................
562.3.2 Surface inspection before start-up - Foundry Prime .......................................
572.3.3 Working range and type of motion ..............................................................
602.3.4 Risk of tipping/stability .............................................................................
612.4 On-site installation ............................................................................................
612.4.1 Lifting robot with roundslings ....................................................................
642.4.2 Lifting and turning a suspended mounted robot ............................................
652.4.3 Setting the system parameters for a suspended or tilted robot .........................
692.4.4 Manually releasing the brakes ...................................................................
722.4.5 Orienting and securing the robot ................................................................
762.4.6 Fitting equipment on robot ........................................................................
822.4.7 Surface inspection before start-up - Foundry Prime .......................................
832.4.8 Loads fitted to the robot, stopping time and braking distances .........................
842.4.9 Installation of signal lamp (option) ..............................................................
852.5 Restricting the working range ..............................................................................
852.5.1 Axes with restricted working range .............................................................
862.5.2 Mechanically restricting the working range of axis 1 ......................................
892.6 Installing options ...............................................................................................
892.6.1 Installing an expansion container ...............................................................
922.7 Robot in hot environments ..................................................................................
922.7.1 Start of robot in hot environments ..............................................................
Product manual - IRB 4600 Foundry Prime 5
3HAC040585-001 Revision: M
© Copyright 2013-2018 ABB. All rights reserved.
Table of contents