ABB IRB 4600 Foundry Prime - Page 6

932.8 Robot in cold environments .................................................................................
932.8.1 Start of robot in cold environments ............................................................
942.9 Electrical connections ........................................................................................
942.9.1 Robot cabling and connection points ..........................................................
962.9.2 Customer connection on robot ...................................................................
992.9.3 Customer connections on upper arm ..........................................................
1012.10 Additional installation (Foundry Prime) ..................................................................
1012.10.1 Installation of IRB 4600 Foundry Prime in a water jet application ......................
1052.10.2 Commissioning (Foundry Prime) ................................................................
1073 Maintenance
1073.1 Introduction ......................................................................................................
1083.2 Introduction for Foundry Prime robots ...................................................................
1093.3 Maintenance schedule .......................................................................................
1093.3.1 Specification of maintenance intervals ........................................................
1103.3.2 Maintenance schedule .............................................................................
1123.3.3 Expected component life .........................................................................
1133.4 Inspection activities ...........................................................................................
1133.4.1 Inspecting oil level, axis 1 gearbox .............................................................
1193.4.2 Inspecting the oil level, axis 2 gearbox ........................................................
1223.4.3 Inspecting the oil level, axis 3 gearbox ........................................................
1253.4.4 Inspecting the oil level, axis 4 gearbox ........................................................
1273.4.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
1313.4.6 Inspecting the cable harness .....................................................................
1333.4.7 Inspecting information labels .....................................................................
1353.4.8 Inspecting the mechanical stop pin, axis 1 ...................................................
1393.4.9 Inspecting additional mechanical stops .......................................................
1413.4.10 Inspecting dampers .................................................................................
1433.4.11 Inspecting the leak proof o-ring and pressure relief valves ..............................
1463.4.12 Inspecting Signal lamp (option) ..................................................................
1483.4.13 Inspection of air hoses (Foundry Prime) ......................................................
1503.4.14 Inspection of surface treatment (Foundry Prime) ...........................................
1513.5 Replacement activities .......................................................................................
1513.5.1 Type of lubrication in gearboxes ................................................................
1533.5.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
1603.5.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
1673.5.4 Changing the oil, axis-2 gearbox ................................................................
1713.5.5 Changing the oil, axis-3 gearbox ................................................................
1773.5.6 Changing the oil, axis-4 gearbox ................................................................
1813.5.7 Changing oil, axes-5 and -6 gearboxes ........................................................
1853.5.8 Replacing SMB battery .............................................................................
1903.6 Analysis activities ..............................................................................................
1903.6.1 Analyzing the water content in gearbox oil ...................................................
1913.7 Cleaning activities .............................................................................................
1913.7.1 Cleaning the IRB 4600 Foundry Prime .........................................................
1954 Repair
1954.1 Introduction ......................................................................................................
1964.2 General procedures ...........................................................................................
1964.2.1 Performing a leak-down test ......................................................................
1974.2.2 Mounting instructions for bearings .............................................................
1994.2.3 Mounting instructions for seals ..................................................................
2014.2.4 Cut the paint or surface on the robot before replacing parts ............................
2034.2.5 The brake release buttons may be jammed after service work .........................
2044.3 Complete robot .................................................................................................
2044.3.1 Removing the complete cable harness ........................................................
2174.3.2 Refitting the complete cable harness ..........................................................
2334.3.3 Replacement of air nipples and hoses (Foundry Prime) ..................................
2454.3.4 Replacing SMB unit .................................................................................
6 Product manual - IRB 4600 Foundry Prime
3HAC040585-001 Revision: M
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