ABB IRB 4400/60 - Default Chapter; Table of Contents

Table of contents
9Overview of this manual ...................................................................................................................
13Product documentation, M2000/M2000A .........................................................................................
14Product documentation, IRC5 ..........................................................................................................
16How to read the product manual ......................................................................................................
171 Safety
171.1 General safety information ..................................................................................
171.1.1 Limitation of liability .................................................................................
201.1.2 Protective stop and emergency stop ...........................................................
211.2 Safety actions ...................................................................................................
211.2.1 Fire extinguishing ....................................................................................
221.2.2 Emergency release of the robot axes ..........................................................
231.2.3 Make sure that the main power has been switched off ....................................
241.3 Safety risks ......................................................................................................
241.3.1 Safety risks during installation and service work on robots ..............................
261.3.2 Moving robots are potentially lethal ............................................................
271.3.3 First test run may cause injury or damage ....................................................
281.3.4 Work inside the working range of the robot ..................................................
291.3.5 Enabling device and hold-to-run functionality ...............................................
301.3.6 Risks associated with live electric parts .......................................................
321.3.7 The unit is sensitive to ESD .......................................................................
331.3.8 Hot parts may cause burns .......................................................................
341.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
351.3.10 Brake testing ..........................................................................................
361.3.11 Safety risks during handling of batteries ......................................................
371.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
391.4 Safety signals and symbols .................................................................................
391.4.1 Safety signals in the manual ......................................................................
411.4.2 Safety symbols on product labels ...............................................................
472 Installation and commissioning
472.1 Introduction ......................................................................................................
482.2 Installation and operational requirements for Foundry Prime robots ............................
522.3 Unpacking .......................................................................................................
522.3.1 Pre-installation procedure .........................................................................
562.3.2 Working range ........................................................................................
592.4 On-site installation ............................................................................................
592.4.1 Lifting robot with roundslings ....................................................................
622.4.2 Manually releasing the brakes ...................................................................
652.4.3 Orienting and securing the robot ................................................................
682.4.4 Fitting equipment on the robot ...................................................................
682.4.4.1 Mounting equipment ....................................................................
712.4.5 Loads fitted to the robot, stopping time and braking distances .........................
722.5 Restricting the working range ..............................................................................
722.5.1 Axes with restricted working range .............................................................
732.5.2 Mechanically restricting the working range of axis 1 ......................................
762.5.3 Mechanically restricting the working range of axis 2 ......................................
792.5.4 Electrically restricting the working range of axis 3 .........................................
812.5.5 Unlimited working range ...........................................................................
832.5.6 Risk of tipping/stability .............................................................................
842.6 Electrical connections ........................................................................................
842.6.1 Customer connection on robot ...................................................................
862.6.2 Customer connections on upper arm ..........................................................
882.7 Additional installation, Foundry Prime ...................................................................
882.7.1 Installation of IRB 4400 in a water jet application ...........................................
922.7.2 Commissioning (Foundry Prime) ................................................................
Product manual - IRB 4400 5
3HAC022032-001 Revision: Q
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Table of contents