ABB IRB 4400/60 - Page 6

932.8 Start of robot in cold environments ......................................................................
953 Maintenance
953.1 Introduction ......................................................................................................
963.2 Introduction for Foundry Prime robots ...................................................................
973.3 Maintenance schedule .......................................................................................
973.3.1 Specification of maintenance intervals ........................................................
983.3.2 Maintenance schedule .............................................................................
1003.4 Inspection activities ...........................................................................................
1003.4.1 Inspecting information labels .....................................................................
1023.4.2 Inspecting Signal lamp (option) ..................................................................
1043.4.3 Inspection of mechanical stop, axis 1 ..........................................................
1063.4.4 Inspection of air hoses (Foundry Prime) ......................................................
1083.4.5 Inspection of surface treatment (Foundry Prime) ...........................................
1093.5 General maintenance activities ............................................................................
1093.5.1 Replacing the SMB battery ........................................................................
1113.5.2 Cleaning the IRB 4400 ..............................................................................
1143.6 Changing and inspecting oil ................................................................................
1143.6.1 Type of lubrication in gearboxes ................................................................
1153.6.2 Inspection of oil levels ..............................................................................
1183.6.3 Oil change, gearbox axis 4 ........................................................................
1213.6.4 Oil change, gearbox axis 5 and 6 (all robot versions) .....................................
1243.6.5 Oil change, gearbox axis 5 and 6 (IRB 4400/L10 only) ....................................
1273.7 Service Information System, M2000 ......................................................................
1273.7.1 Using the SIS system ...............................................................................
1283.7.2 Description of Service Information System (SIS) ...........................................
1313.7.3 SIS system parameters ............................................................................
1323.7.4 Setting the SIS parameters .......................................................................
1333.7.5 Reading the SIS output logs ......................................................................
1343.7.6 Exporting the SIS data .............................................................................
1354 Repair
1354.1 Introduction ......................................................................................................
1364.2 General procedures ...........................................................................................
1364.2.1 Mounting instructions for bearings .............................................................
1384.2.2 Mounting instructions for seals ..................................................................
1404.2.3 Cut the paint or surface on the robot before replacing parts ............................
1424.2.4 Performing a leak-down test ......................................................................
1434.2.5 The brake release buttons may be jammed after service work .........................
1444.3 Complete robot .................................................................................................
1444.3.1 Replacement of cable harness, axes 1-3 ......................................................
1494.3.2 Replacement of cable harness, axes 4-6 ......................................................
1564.3.3 Replacement of complete arm system .........................................................
1614.4 Upper arm .......................................................................................................
1614.4.1 Replacement of complete upper arm ...........................................................
1664.4.2 Replacement of wrist unit .........................................................................
1704.4.3 Replacement of arm house unit, axis 4 ........................................................
1734.4.4 Replacement of mechanical stop, axis 4 ......................................................
1764.4.5 Replacement of signal cabling, upper arm (option 042) ...................................
1804.4.6 Measuring the play, axis 5 .........................................................................
1834.4.7 Measuring the play, axis 6 .........................................................................
1864.5 Lower arm .......................................................................................................
1864.5.1 Replacement of lower arm ........................................................................
1904.5.2 Replacement of tie rod .............................................................................
1944.5.3 Replacement of parallel arm / Replacement of bearing ...................................
1984.6 Frame and base ................................................................................................
1984.6.1 Replacement of balancing device ...............................................................
2064.6.2 Replacement of serial measurement unit .....................................................
2104.6.3 Replacement of the brake release board ......................................................
6 Product manual - IRB 4400
3HAC022032-001 Revision: Q
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