Activities and intervals (protection Foundry Prime)
Robots working with water jet cleaning and that have the special tightness for this
application require special maintenance for proper function. The maintenance must
be done according to the maintenance schedule in the Product Manual and the
following additional maintenance.
Detailed in sectionIntervalEquipmentMaintenance
activity
Replacement of cable har-
ness, axes 1-3 on page 144
or Replacement of cable
harness, axes 4-6 on
page 149
6 months
If required
i
Cable harnessInspection
Replacement
Inspection of mechanical
stop, axis 1 on page 104
Regularly
ii
Mechanical stop, ax-
is 1
Inspection
Inspection of air hoses
(Foundry Prime) on page 106
6 monthsAir hosesInspection
Protecting the wrist flange
from corrosion on page 90
6 mthsWrist rust protectionInspection
Inspection of surface treat-
ment (Foundry Prime) on
page 108
6 months
iii
Surface treatmentInspection
6 monthsBalancing deviceInspection
Changing and inspecting oil
on page 114
6,000 hrs
iv
Gear oil axes 1-6Changing
Replacing the SMB battery
on page 109
36 months or battery
low alert
v
Battery pack, meas-
urement system of
type RMU101 or
RMU102 (3-pole bat-
tery contact)
Replacement
Replacing the SMB battery
on page 109
Battery low alert
vi
Battery pack, meas-
urement system with
2-pole battery con-
tact, e.g. DSQC633A
Replacement
i
Parts that need to be changed according to the maintenance schedule are not covered by warranty.
ii
Must be replaced if bent!
iii
Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
iv
The gearboxes are lubricated for life, which corresponds to 40,000 hours of operation if the robot
is operating with an ambient temperature of less than 40° C. If the temperature is higher, the oil
must be changed!
v
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
vi
The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
Product manual - IRB 4400 99
3HAC022032-001 Revision: Q
© Copyright 2004-2018 ABB. All rights reserved.
3 Maintenance
3.3.2 Maintenance schedule
Continued
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