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Allen-Bradley MicroLogix 1200 User Manual

Allen-Bradley MicroLogix 1200
162 pages
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MicroLogix™ 1200
Programmable
Controllers
Bulletin 1762 Controllers and
Expansion I/O
User Manual

Table of Contents

Other manuals for Allen-Bradley MicroLogix 1200

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Allen-Bradley MicroLogix 1200 Specifications

General IconGeneral
SeriesMicroLogix 1200
TypeProgrammable Logic Controller (PLC)
MountingDIN rail or panel mount
Programming LanguageLadder Logic
Programming SoftwareRSLogix 500
I/O PointsUp to 40
Communication PortsRS-232, RS-485
Memory6 KB user memory
Power Supply24V DC or 120/240V AC
ExpansionSupports expansion I/O modules
Operating Temperature0°C to 55°C (32°F to 131°F)
Dimensions90 mm x 110 mm
Weight0.5 kg (1.1 lbs)

Summary

Preface

Who Should Use This Manual

Identifies the target audience for the manual, including designers, installers, and programmers.

Purpose of This Manual

Provides a reference guide for MicroLogix 1200 controllers and expansion I/O, detailing installation and wiring procedures.

Related Documentation

Lists additional documents containing information on Rockwell Automation products for deeper understanding.

Common Techniques Used in This Manual

Explains conventions used in the manual, such as bulleted lists, numbered lists, and italic type for emphasis.

Chapter 1: Hardware Overview

Hardware Features

Details the physical components and features of the MicroLogix 1200 controller.

Component Descriptions

Provides descriptions of key components like the memory module and real-time clock.

1762 Expansion I/O

Describes the 1762 series expansion I/O modules and their connection to the controller.

Communication Cables

Lists compatible communication cables for connecting the MicroLogix 1200 controllers.

Programming

Explains the software and methods used for programming the MicroLogix 1200 controller.

Firmware Revision History

Details the evolution of controller firmware, including new features added in each revision.

Communication Options

Outlines the various communication protocols and network options available for the controller.

Chapter 2: Installing Your Controller

Agency Certifications

Lists the safety and regulatory certifications applicable to the controller.

Installation Considerations

Provides guidelines and factors to consider for proper controller installation in industrial environments.

Safety Considerations

Highlights critical safety practices and precautions for controller installation and operation.

Master Control Relay

Explains the function and importance of the Master Control Relay for emergency shutdown.

Mounting the Controller

Details the procedures and considerations for physically mounting the controller unit.

DIN Rail Mounting

Describes the steps and requirements for mounting the controller onto a standard DIN rail.

Panel Mounting

Provides instructions for mounting the controller securely onto a panel using screws.

Connecting Expansion I/O

Explains how to connect expansion I/O modules to the controller unit.

Chapter 3: Wiring Your Controller

Wiring Requirements

Specifies the necessary wire types, sizes, and installation guidelines for controller wiring.

Wiring Recommendation

Offers best practices for routing wires and maintaining separation for optimal performance.

Using Surge Suppressors

Explains the importance and methods for using surge suppressors to protect output contacts.

Grounding the Controller

Details the procedures for proper controller grounding to mitigate noise and ensure safety.

Wiring Diagrams

Provides visual representations of how to wire controller and expansion I/O modules.

Terminal Block Layouts

Illustrates the layout and grouping of terminals on the controller for wiring connections.

Sinking and Sourcing Wiring Diagrams

Explains how DC inputs can be configured as sinking or sourcing, with corresponding diagrams.

Analog Wiring

Provides guidelines and methods for wiring analog modules, including system wiring considerations.

Chapter 4: Communication Connections

Supported Communication Protocols

Lists the communication protocols supported by the controller via its RS-232 channel.

Default Communication Configuration

Describes the default communication settings for Channel 0 and the Programmer/HMI Port.

Using the Communications Toggle Push Button

Explains how to use the toggle push button to manage communication configurations.

Connecting to the RS-232 Port

Details methods for connecting the controller to a personal computer via the RS-232 port.

Making a DF1 Point-to-Point Connection

Describes how to establish a DF1 point-to-point connection between the controller and a PC.

Using a Modem

Explains how modems can be used to connect PCs to controllers for communication.

Connecting to a DF1 Half-Duplex Network

Provides instructions for connecting the controller to a DF1 Half-Duplex network.

Connecting to a DH-485 Network

Details how to connect the controller to a DH-485 network, including recommended tools.

Connecting the AIC+

Explains how to connect and use the AIC+ for network communication and isolation.

DeviceNet Communications

Describes how to connect the controller to a DeviceNet network using the DNI.

Chapter 5: Using Trim Pots

Trim Pot Operation

Explains the function of the controller's trimming potentiometers for data modification.

Trim Pot Information Function File

Details the composition of the Trim Pot Information (TPI) Function File.

Error Conditions

Describes potential error conditions related to the Trim Pot Information Function File.

Chapter 6: Using Real-Time Clock and Memory Modules

Real-Time Clock Operation

Covers the operation, installation, and removal of the Real-Time Clock module.

RTC Battery Operation

Explains the status of the RTC battery, its lifespan, and implications for data retention.

Memory Module Operation

Details the features and functions of the memory module for program storage and backup.

User Program and Data Back-up

Describes how the memory module facilitates simple and flexible program/data transport.

Program Compare

Explains how the memory module can provide application security by comparing programs.

Appendix A: Specifications

Controller Specifications

Provides detailed electrical, environmental, and performance specifications for the controllers.

Expansion I/O Specifications

Lists the technical specifications for the various 1762 series expansion I/O modules.

Analog Modules

Details the common and general specifications for analog I/O modules.

Appendix B: Replacement Parts

MicroLogix 1200 Replacement Kits

Lists replacement kits available for the MicroLogix 1200, including terminal blocks.

1762 Expansion I/O Replacement Parts

Details replacement parts for the 1762 Expansion I/O, such as doors, latches, and labels.

Appendix C: Troubleshooting Your System

Understanding the Controller LED Status

Explains the meaning of controller status LEDs for diagnosing operational states.

Controller Error Recovery Model

Provides a systematic approach to diagnosing and recovering from controller software and hardware issues.

Analog Expansion I/O Diagnostics and Troubleshooting

Covers troubleshooting procedures for analog expansion I/O modules, including diagnostics.

Calling Rockwell Automation for Assistance

Guides users on what information to have ready when contacting technical support.

Appendix D: Upgrading Your Operating System

Preparing for Upgrade

Outlines the necessary steps to prepare the controller and PC before upgrading the operating system.

Install ControlFlash Software

Details the procedure for installing the ControlFlash software required for OS upgrades.

Sequence of Operation

Describes the key events and steps involved in the operating system upgrade process.

Missing/Corrupt OS LED Pattern

Identifies the LED pattern indicating a failed or corrupted operating system download.

Appendix E: Connecting to Networks via RS-232 Interface

RS-232 Communication Interface

Explains the RS-232 interface standard and its characteristics for serial communication.

DF1 Full-Duplex Protocol

Describes the DF1 Full-Duplex protocol for point-to-point connections and its benefits.

DF1 Half-Duplex Protocol

Details the DF1 Half-Duplex protocol for multi-drop networks and its master/slave capabilities.

Using Modems with MicroLogix 1200 Programmable Controllers

Explains the use of dial-up, leased-line, and radio modems for controller communication.

DH-485 Communication Protocol

Defines the DH-485 protocol for multi-device communication over a single pair of wires.

Devices that Use the DH-485 Network

Lists other Allen-Bradley devices that support the DH-485 network.

Important DH-485 Network Planning Considerations

Provides factors to consider for planning a robust DH-485 network configuration.

Example DH-485 Connections

Shows network diagrams illustrating how to connect MicroLogix controllers to the DH-485 network.

Modbus Communication Protocol

Describes the Modbus protocol for master-slave communication and its use with MicroLogix 1200.

ASCII Communication

Explains ASCII communication for connecting to devices like barcode readers and serial printers.

Appendix F: System Loading and Heat Dissipation

System Loading Limitations

Explains how to calculate and validate system load to avoid exceeding power supply capacity.

System Loading Example Calculations (24-Point Controller)

Provides an example calculation for system loading validation for 24-point controllers.

System Loading Example Calculations (40-Point Controller)

Provides an example calculation for system loading validation for 40-point controllers.

Calculating Heat Dissipation

Details how to determine the heat dissipation of the system for enclosure installation.

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