Allison B 400 - Connector Part Numbers, Terminal Part Numbers, Tool Part Numbers, and Repair Instructions

Copyright © 1998 General Motors Corp. E–1
WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
Contents Page
List of Special Tools Required to Service WTEC II Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . E–2
1–1. Thomas & Betts Connectors (ECU and RSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–3
1–2. Packard Metri-Pack 150 Series Connectors — Pull-to-Seat (Internal/External Harness to
Transmission Feedthrough; Speed Sensor; Accumulator Solenoid; 30-Way & 18-Way VIM). . . . . . . E–5
1–3. Packard Metri-Pack 150 Series Connectors — Push-to-Seat (Oil Level Sensor) . . . . . . . . . . . . . . . . . E–9
1–4. Packard Metri-Pack 280 Series Connectors — Pull-to-Seat (8-Way Freightliner;
5-Way Navistar Cab Harness; 2-Way Navistar and Ford Cab Harness;
Internal Harness Solenoid & C3 Pressure Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–13
1–5. Packard Metri-Pack 280 Series Connectors — Push-to-Seat (DDR) . . . . . . . . . . . . . . . . . . . . . . . . . E–17
1–6. Packard Weather Pack Connectors (TPS; 3-Way RMR Sensor; HD Retarder Temperature;
6-Way Gillig VIM; 4-Way RMR Device, Type 3; 3-Way RMR Device (Dedicated Pedal)). . . . . . . . E–21
1–7. Amp Products Connectors (16-Way VIW; 8-Way RMR Device (Hand Lever)) . . . . . . . . . . . . . . . . . E–25
1–8. Deutsch IPD/ECD Connectors (31-Way Bulkhead; 31-Way Feedthrough Harness;
16-Way Optional Sensor Harness; 6-Way Optional DDR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-27
1–9. ITT Cannon Connectors — Crimped (37-Way FMTV Bulkhead; 6-Way Transfer Case;
8-Way MD Retarder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–33
1–10. ITT Cannon Connectors — Soldered (2-Way HD Retarder). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–37
1–11. Deutsch DT Series Connectors (12-Way Navistar VIW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–41
1–12. Dill Connectors (4-Way Fuse and 5-Way Relay VIW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–45
1–13. EPC Connectors (16-Way Ford Bulkhead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–49
1–14. Repair of a Broken Wire with In-Line Butt Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–50
1–15. List of World Transmission Connector Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–52
NOTE: Allison Transmission is providing for service of WTEC II wiring harnesses and wiring harness
components as follows: (See Service Information Letter 1-WT-97 for further information.)
• Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector
will be available through the Allison Transmission Parts Distribution Center (PDC). Use the P/N from your
appropriate parts catalog or from Appendix E in this manual. Allison Transmission is responsible for
warranty on these parts.
•
Since January, 1998, all WTEC II external harnesses and external harness components must be obtained
from St. Clair Technologies Inc. (SCTI). SCTI provides parts to any Allison customer or OEM and is
responsible for warranty on these parts. SCTI recognizes ATD, manufacturers, and SCTI part numbers.
SCTI provides a technical HELPLINE at 519-627-1673 (Wallaceburg). SCTI has parts catalogs available.
The SCTI addresses and phone numbers for parts outlets are:
St. Clair Technologies, Inc.
1050 Old Glass Road
Wallaceburg, Ontario, Canada, N8A 3T2
Phone: (519) 627-1673
Fax: (519) 627-4227
St. Clair Technologies, Inc.
1111 Mikesell Street
Charlotte, Michigan 48813
Phone: (517) 541-8166
Fax: (517) 541-8167
St. Clair Technologies, Inc.
c/o Mequilas Tetakawi
Carr. Internationale KM 1969
Guadalajara – Nogales, KM2
Empalme, Sonora, Mexico
Phone: 011-52-622-34661
Fax: 011-52-622-34662