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Automationdirect.com DirectLOGIC DL205 Series User Manual

Automationdirect.com DirectLOGIC DL205 Series
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Stage Control/Status Bit Map
This table provides a listing of the individual Stage control bits associated with each V-
memory address.
DL205 User Manual, 4th Edition, Rev. B
3–63
Chapter 3: CPU Specifications and Operations
1
2
3
4
5
6
7
8
9
10
11
12
13
14
A
B
C
D
MSB
DL230/DL240/DL250-1/DL260 Stage (S) Control Bits LSB
Address
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0
V41000
037 036 035 034 033 032 031 030 027 026 025 024 023 022 021 020
V41001
057 056 055 054 053 052 051 050 047 046 045 044 043 042 041 040
V41002
077 076 075 074 073 072 071 070 067 066 065 064 063 062 061 060
V41003
117 116 115 114 113 112 111 110 107 106 105 104 103 102 101 100
V41004
137 136 135 134 133 132 131 130 127 126 125 124 123 122 121 120
V41005
157 156 155 154 153 152 151 150 147 146 145 144 143 142 141 140
V41006
177 176 175 174 173 172 171 170 167 166 165 164 163 162 161 160
V41007
217 216 215 214 213 212 211 210 207 206 205 204 203 202 201 200
V41010
237 236 235 234 233 232 231 230 227 226 225 224 223 222 221 220
V41011
257 256 255 254 253 252 251 250 247 246 245 244 243 242 241 240
V41012
277 276 275 274 273 272 271 270 267 266 265 264 263 262 261 260
V41013
317 316 315 314 313 312 311 310 307 306 305 304 303 302 301 300
V41014
337 336 335 334 333 332 331 330 327 326 325 324 323 322 321 320
V41015
357 356 355 354 353 352 351 350 347 346 345 344 343 342 341 340
V41016
377 376 375 374 373 372 371 370 367 366 365 364 363 362 361 360
V41017
MSB Additional DL240/DL250-1/DL260 Stage (S) Control Bits LSB
Address
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
417 416 415 414 413 412 411 410 407 406 405 404 403 402 401 400
V41020
437 436 435 434 433 432 431 430 427 426 425 424 423 422 421 420
V41021
457 456 455 454 453 452 451 450 447 446 445 444 443 442 441 440
V41022
477 476 475 474 473 472 471 470 467 466 465 464 463 462 461 460
V41023
517 516 515 514 513 512 511 510 507 506 505 504 503 502 501 500
V41024
537 536 535 534 533 532 531 530 527 526 525 524 523 522 521 520
V41025
557 556 555 554 553 552 551 550 547 546 545 544 543 542 541 540
V41026
577 576 575 574 573 572 571 570 567 566 565 564 563 562 561 560
V41027
617 616 615 614 613 612 611 610 607 606 605 604 603 602 601 600
V41030
637 636 635 634 633 632 631 630 627 626 625 624 623 622 621 620
V41031
657 656 655 654 653 652 651 650 647 646 645 644 643 642 641 640
V41032
677 676 675 674 673 672 671 670 667 666 665 664 663 662 661 660
V41033
717 716 715 714 713 712 711 710 707 706 705 704 703 702 701 700
V41034
737 736 735 734 733 732 731 730 727 726 725 724 723 722 721 720
V41035
757 756 755 754 753 752 751 750 747 746 745 744 743 742 741 740
V41036
777 776 775 774 773 772 771 770 767 766 765 764 763 762 761 760
V41037

Table of Contents

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Automationdirect.com DirectLOGIC DL205 Series Specifications

General IconGeneral
BrandAutomationdirect.com
ModelDirectLOGIC DL205 Series
CategoryController
LanguageEnglish

Summary

DL205 PLC User Manual

DL205 PLC USER MANUAL

Publication History

Lists the version history and changes made to the manual over different editions.

Getting Started

Introduction

Provides an overview of the manual's purpose and target audience.

Conventions Used

Explains icons and keywords like NOTE and WARNING used in the manual.

DL205 System Components

Summarizes the major hardware components of the DL205 PLC family.

DL205 System Diagrams

Illustrates various DL205 system configurations, including machine control and networking.

DirectLOGIC DL205 Family

Overview of the DL205 family, showing CPUs, bases, and modules.

Programming Methods

Describes the two primary methods for programming DL205 CPUs: RLL and Stage programming.

DirectLOGIC™ Part Numbering System

Explains how to interpret product part numbers for various DL205 categories.

Quick Start for PLC Validation and Programming

Guides users through unpacking, installing, and powering up the DL205 equipment for a basic setup.

Steps to Designing a Successful System

Outlines a systematic approach to designing and implementing a DL205 PLC system, emphasizing safety and planning.

Review the Programming Concepts

Introduces the four main programming approaches for DL205, including RLL, Drum Sequencer, Stage, and PID.

Installation, Wiring and Specifications

Safety Guidelines

Emphasizes safety as the primary goal, covering system planning, installation, and emergency circuits.

Mounting Guidelines

Provides detailed information on component dimensions and proper mounting practices for DL205 products in cabinets.

Installing DL205 Bases

Explains the different base types and the process for mounting the DL205 bases securely.

Installing Components in the Base

Details the procedure for inserting CPU and I/O modules into the DL205 base, including retaining clips.

Base Wiring Guidelines

Shows terminal connections for base power supplies (AC, 24 VDC, 125 VDC) and provides recommended wire sizes and torque values.

I/O Wiring Strategies

Discusses different wiring configurations for DL205 PLC systems, including isolation boundaries and auxiliary supplies.

I/O Modules Position, Wiring, and Specification

Covers module placement restrictions, color coding, and wiring details for various DL205 I/O modules.

Glossary of Specification Terms

Defines common terms used in the specification tables for DL205 components.

CPU Specifications and Operations

CPU Overview

Introduces the CPU as the heart of the PLC and outlines key aspects for understanding its operation and installation.

CPU General Specifications

Provides a comparative overview of DL205 CPUs, detailing features like memory, instructions, and I/O capabilities.

CPU Base Electrical Specifications

Lists the electrical specifications for different DL205 base types (AC, 24 VDC, 125 VDC powered).

CPU Hardware Setup

Explains communication port pinout diagrams for connecting programming devices to DL205 CPUs.

Selecting the Program Storage Media

Discusses the use of built-in EEPROM for program storage and its operations.

Using Battery Backup

Details the installation and function of the optional lithium battery for maintaining RAM retentive memory.

CPU Operation

Explains the main tasks of the DL205 CPU operating system, including modes, timing, and memory maps.

I/O Response Time

Discusses the time required for the control system to sense input changes and update output points.

CPU Scan Time Considerations

Explains scan time and factors affecting it, offering advice on choosing faster instructions.

PLC Numbering Systems

Introduces how PLCs store and manipulate numbers in binary, decimal, octal, and hexadecimal forms.

Memory Map

Provides an overview of memory types used in DL205 CPUs, including discrete and word locations.

System Design and Configuration

DL205 System Design Strategies

Outlines methods for adding I/O and networking to DL205 systems.

Module Placement

Details slot numbering and placement restrictions for modules within DL205 bases.

Calculating the Power Budget

Explains how to manage power resources and calculate the power budget for DL205 systems.

Local Expansion I/O

Discusses using local expansion bases to add more I/O points or power budget capacity.

Expanding DL205 I/O

Covers expanding DL205 I/O using Ethernet Remote Master and Ethernet Base Controller modules.

Network Connections to Modbus and DirectNet

Describes how to configure CPU built-in networking ports for Modbus RTU and DirectNET protocols.

Network Slave Operation

Explains how other devices communicate with a CPU port configured as a DirectNET or Modbus slave.

Network Modbus RTU Master Operation (DL260 only)

Details how the DL260 CPU can communicate on a Modbus RTU network as a master.

Non–Sequence Protocol (ASCII In/Out and PRINT)

Explains how to configure DL260 Port 2 for Non-Sequence protocol to read or write raw ASCII strings.

RLL and Intelligent Box (IBOX) Instructions

Introduction

Introduces the DL205 CPUs' wide variety of instructions and how to find them.

Using Boolean Instructions

Explains how PLC programs use boolean instructions for basic logic operations like contacts and coils.

Boolean Instructions

Details fundamental boolean instructions such as Store (STR), Store Not (STRN), OR, and AND.

Comparative Boolean

Introduces comparative boolean instructions for evaluating two values, covering equal to, not equal to, greater than, and less than.

Immediate Instructions

Describes special boolean instructions for reading inputs and writing outputs directly during the CPU cycle.

Timer, Counter and Shift Register Instructions

Explains the usage of timers for event timing, counters for counting, and shift registers for data manipulation.

Accumulator/Stack Load and Output Data Instructions

Details instructions for manipulating data using the accumulator and stack, including Load, Store, and Move operations.

Logical Instructions (Accumulator)

Covers logical operations like AND, OR, XOR, and their double-word and stack variations.

Math Instructions

Explains various math instructions, including addition, subtraction, multiplication, division, and conversions.

Transcendental Functions (DL260 only)

Introduces special numerical functions for the DL260 CPU, including trigonometric and square root functions.

Bit Operation Instructions

Covers instructions for manipulating individual bits within the accumulator and memory locations.

Number Conversion Instructions (Accumulator)

Explains instructions for converting between binary, BCD, HEX, ASCII, and real number formats.

Table Instructions

Details instructions for moving and manipulating data within tables in V-memory.

CPU Control Instructions

Explains instructions that control the CPU's operational mode, such as NOP, END, and STOP.

Interrupt Instructions

Covers instructions for handling hardware and software interrupts, including INT, IRT, and ENI/DISI.

Intelligent Box (IBox) Instructions

Introduces the IBox concept and lists various intelligent modules and their instructions.

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