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Automationdirect.com DL05 User Manual

Automationdirect.com DL05
480 pages
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DL05 User Manual
Automationdirect.com

Table of Contents

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Automationdirect.com DL05 Specifications

General IconGeneral
BrandAutomationdirect.com
ModelDL05
CategoryController
LanguageEnglish

Summary

Chapter 1: Getting Started

Quick Start Guide

Provides a step-by-step exercise for basic PLC checkout and programming.

Chapter 2: Installation, Wiring, and Specifications

Safety Guidelines & Precautions

Covers essential safety information, warnings, and recommendations for system installation and operation.

Wiring Guidelines & Concepts

Explains wiring practices, fuse protection, routing, I/O numbering, and sinking/sourcing concepts.

Chapter 3: High-Speed Input and Pulse Output Features

Choosing the HSIO Operating Mode

Guides the selection of the appropriate HSIO mode from six available options based on application needs.

Mode 10: High-Speed Counter

Details the setup and operation of the High-Speed Counter mode, including presets and programming.

Mode 20: Quadrature Counter

Explains the Quadrature Counter mode for measuring encoder signals, including setup and wiring.

Mode 30: Pulse Output

Covers the Pulse Output mode for generating stepper control signals and motion profiles.

Mode 40: High-Speed Interrupts

Details the High-Speed Interrupt mode for triggering routines based on external events or timers.

Mode 50: Pulse Catch Input

Explains the Pulse Catch Input mode for capturing narrow input pulses and its configuration.

Mode 60: Discrete Inputs with Filter

Describes the Discrete Inputs with Filter mode for rejecting narrow pulses and ensuring signal integrity.

Chapter 4: CPU Specifications and Operation

CPU Specifications

Detailed technical specifications for the DL05 CPU, including memory, instructions, and I/O capabilities.

CPU Operation Modes

Explains the CPU operating system, modes (Program, Run), timing, and memory map organization.

Network Master Operation

Explains how to configure the DL05 as a network master for MODBUS or DirectNET communication.

Chapter 5: Standard RLL Instructions

Timer, Counter, and Shift Register Instructions

Explains the functionality and usage of Timer, Counter, and Shift Register instructions.

Accumulator / Stack Load and Output Data Instructions

Covers instructions for manipulating data using the accumulator and stack.

Logical Instructions (Accumulator)

Explains logical operations performed on accumulator data, such as AND, OR, XOR.

Math Instructions

Details arithmetic instructions for the accumulator, including ADD, SUB, MUL, DIV.

Bit Operation Instructions

Covers instructions for bit manipulation within the accumulator, like SUM, SHFL, SHFR, ENCO, DECO.

Number Conversion Instructions (Accumulator)

Explains instructions for converting data between binary, BCD, ASCII, and HEX formats.

Program Control Instructions

Explains instructions for controlling program flow, including FOR/NEXT, GTS, SBR, RT, RTC.

Interrupt Instructions

Covers instructions for managing interrupts, including INT, IRT, IRTC, ENI, DISI.

Chapter 6: Drum Instruction Programming

Chapter 7: RLLPLUS Stage Programming

Chapter 8: PID Loop Operation

Loop Tuning Procedure

Provides guidance on adjusting loop gains for optimal performance through manual and auto tuning.

Auto Tuning Procedure

Details how to use the autotuning feature to automatically establish initial PID parameters.

Cascade Control

Details cascade control as an advanced technique for precise intermediate variable control.

Troubleshooting Tips

Provides common troubleshooting solutions for PID loop operation issues.

Chapter 9: Maintenance and Troubleshooting

I/O Point Troubleshooting

Guides for diagnosing and correcting I/O point failures, including HSIO configuration errors.

Noise Troubleshooting

Addresses electrical noise problems, grounding, and wiring practices to reduce interference.

Appendix A: Auxiliary Functions

Appendix B: DL05 Error Codes

Appendix C: Instruction Execution Times

Boolean Instructions

Lists execution times for various Boolean instructions like STR, OR, AND, NOT.

CPU Control Instructions

Lists execution times for CPU control instructions like NOP, END, STOP, RSTWT.

Message Instructions

Lists execution times for message instructions like FAULT, PRINT, DLBL, NCON, ACON.

Appendix D: Special Relays

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