Binder vdl 23 - Page 38

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VDL (E3) 09/2019 Page 38/234

Operation log for the VDL vacuum drying oven

Serial number...............................................

Solvent. In the

case of solvent

mixtures: solvent

with the lowest

Auto-ignition

temperature

Auto-ignition

temperature

[unit]

Drying tempe-

rature / tem-

perature set-

point

[unit]

Safety controller

mode

Limit/Offset

Safety control-

ler value [unit]

Date Signature

Main Page

Default Chapter2
- Table of Contents2
1 Safety10
- Personnel Qualification10
- Operating Manual10
- Legal Considerations11
- Structure of the Safety Instructions12
- Localization / Position of Safety Labels on the Chamber14
- Figure 1: Position of Labels on the Chamber (Examples)14
- Type Plate15
- Figure 2: Type Plate (Example of VDL 115)15
- Safety Instructions on Installing and Operating the Vacuum Drying Oven16
- Ex Classification of the Chamber and Immediate Surroundings25
- Intended Use27
- Foreseeable Misuse29
- Residual Risks31
2 Operator Responsibility, Documentation, and Measures34
- Risk Assessment / Explosion Protection Document34
- Employee Training and Protocols34
- Operating Instructions35
- Safety Data Sheets35
- Protective Equipment35
- Standard Operating Procedures (Sops)36
- Testing and Maintenance37
- Operation Log37
3 Description of the Equipment39
- Manufacturer's Safety Plan: Protective Measures and Equipment40
- Chamber Overview45
- Figure 3: VDL 115 with MB2 Controller45
- Figure 4: VDL 115 with Optional RD4 Controller45
- Instrument Panel with Regular MB2 Controller46
- Instrument Panel with Optional RD4 Controller46
- Connections on the Rear of the Chamber46
- Figure 5: Instrument Panel with MB2 Program Controller and USB Interface46
- Figure 6: Instrument Panel with RD4 Controller and USB Interface46
- Figure 7: Chamber Rear (Example: VDL 115)46
- Figure 8: Rear Control Panel VDL with Options47
- Area Classification, Information for the Zone Classification48
4 Completeness of Delivery, Transportation, Storage, and Installation52
- Unpacking, and Checking Equipment and Completeness of Delivery52
- Guidelines for Safe Lifting and Transportation53
- Storage53
5 Location of Installation and Ambient Conditions53
- General Requirements for Installation53
- Ventilation and Extraction (Technical Ventilation)55
- Equipotential Bonding56
- Ambient Conditions56
- Compressed Air / Inert Gas Supply for Sweeping the Area for Electrical Equipment56
- Fire Extinguisher56
- Lightning Protection Device57
6 Installation and Connections57
- Vacuum Expansion Racks and Rack Holders57
- Figure 12: Operating the Expansion Racks58
- Compressed Air / Inert Gas Connection for Sweeping the Area for Electrical Equipment and Triangle Instrument Box59
- Pump Module (Option)61
- Vacuum Connection63
- Connecting Inert Gas Supply69
- Achieving Equipotential Bonding / Grounding Concept70
- Figure 20: Possibilities of Grounding (Schematic Representation)70
- Figure 21: Mounting the Grounding Cable on the VDL71
- Electrical Connection72
7 Explosion Safety Tests before Commissioning74
- Scope of the Functional Test74
- Explosion Protection Plan74
- Objective of Testing75
- Testing before Initial Commissioning75
  - Scope of the Test75
  - Tests of Technical Ventilation Systems, Gas Warning Devices, Inerting Devices, Devices, Protective Systems or Safety, Control or Regulating Devices, and Other Technical Devices for Explosion Protection77
- Inspection after Changes Requiring Review77
- Recurring Tests for the Explosive Safety of the System77
8 Functional Overview and Menu Structure of the Controller78
- MB2 Controller78
- RD4 Controller87
  - Figure 24: Normal Display of the RD4 Controller (Sample Values)87
  - Menu Structure of the Controller and Access Levels88
- Performance During and after Power Failures89
  - MB2 Controller89
  - RD4 Controller90
9 Start up and Performing the Drying Process90
- Requirements for Safe Commissioning90
- Overview of the Drying Process91
- Sweeping the Area for Electrical Equipment and Triangualr Instriment Box93
- Condition after Establishing the Power Connection93
- Standby Mode Turning on and off the Vacuum Drying Oven94
  - MB2 Controller94
  - RD4 Controller95
- Controller Settings Upon Start up95
  - MB2 Controller95
  - RD4 Controller96
- Loading97
- Evacuation98
- Breaking the Vacuum (Flooding)99
- Removing the Full Condensate Catchpot of the Pump102
- Preparing a New Drying Process102
10 Set-Point Entry103
- MB2 Controller103
  - Set-Point Entry through the "Setpoints" Menu103
  - Direct Setpoint Entry Via Normal Display104
- RD4 Controller105
  - Temperature Set-Point Entry105
  - Pressure Set-Point Entry105
11 Setting Special Controller Functions106
- Menu Structure106
- Close All Valves110
  - MB2 Controller110
  - RD4 Controller110
- Activating / Deactivating Temperature Control111
  - MB2 Controller111
  - RD4 Controller111
- Activating / Deactivating Pressure Control112
  - MB2 Controller112
  - RD4 Controller113
- Drying Monitoring114
12 Authorization Levels and Password Protection116
- MB2 Controller116
- RD4 Controller127
  - Password Request127
  - Assign and Modify a Password127
    - Assign and Modify the User Password128
    - Assign and Modify the Admin Password128
13 General Controller Settings and Information129
- MB2 Controller129
- RD4 Controller135
14 Temperature Safety Devices139
- Over Temperature Protective Device Class 2 (Thermal Switch)139
- Overtemperature Safety Controller Class 2139
15 Tolerance Range Settings143
- MB2 Controller143
  - Setting the Alarm Delay Times and the Tolerance Ranges143
  - Alarm Condition144
- RD4 Controller144
16 Notification and Alarm Functions146
- Information Messages146
  - MB2 Controller146
  - RD4 Controller147
- Alarm Messages149
  - MB2 Controller149
  - RD4 Controller150
- Resetting an Alarm151
  - MB2 Controller151
  - RD4 Controller151
- Activating / Deactivating the Audible Alarm (Buzzer)152
  - MB2 Controller152
  - RD4 Controller152
17 Mb2 Controller: Timer Program (Stopwatch Function)153
- Starting a Timer Program153
  - Performance During Program Delay Time154
- Stopping a Running Timer Program154
  - Pausing a Running Timer Program154
  - Cancelling a Running Timer Program154
- Performance after the End of the Program154
18 Mb2 Controller: Time Programs155
- Starting an Existing Time Program155
  - Performance During Program Delay Time156
- Stopping a Running Time Program156
  - Pausing a Running Time Program156
  - Cancelling a Running Time Program156
- Performance after the End of the Program157
- Creating a New Time Program158
- Program Editor: Program Management158
  - Deleting a Time Program159
- Section Editor: Section Management160
- Value Entry for a Program Section163
19 Mb2 Controller: Week Programs169
- Starting an Existing Week Program169
- Cancelling a Running Week Program170
- Creating a New Week Program171
- Program Editor: Program Management172
  - Deleting a Week Program173
- Section Editor: Section Management174
- Value Entry for a Program Section in the Section View176
20 Network and Communication179
- MB2 Controller179
- RD4 Controller: Ethernet Network Settings182
  - Showing the Network Settings182
  - Changing the Configuration of the Network Settings184
21 Rd4 Controller: Data Recorder187
- Recorded Data188
- Storage Capacity188
- Setting the Storage Rate for the "DL1" Recorder Data188
- Deleting the Data Recorder189
22 Usb Menu: Data Transfer Via Usb Interface189
- Using the USB Connection During Chamber Operation189
- MB2 Controller189
- RD4 Controller190
23 Mb2 Controller: Chart Recorder Display193
- Views193
  - Show and Hide Legend193
  - History Display193
- Setting the Parameters196
24 Reference Measurements197
- Checking the Temperature in the Inner Chamber197
  - Checking the Controller Display197
  - Checking the Spatial Temperature Exactitude197
25 Options198
- APT-COM™ 4 Multi Management Software (Option)198
- Analog Outputs for Temperature and Pressure (Option)198
- Measuring Access Port for Vacuum, 9 Poles (Option)198
- Figure 26: Pin Configuration of the SUB-D Socket „Analog Output" (8) for the Analog Outputs Option198
- Figure 27: Measuring Connection (12) with Measuring Access Port and Supplied Plug198
- Object Temperature Display with Flexible Pt 100 Temperature Sensor (Option)199
26 Cleaning and Decontamination201
- Safety Instructions on Cleaning and Decontamination201
- Cleaning202
- Decontamination / Chemical Disinfection203
27 Maintenance and Service, Troubleshooting, Repair, Testing204
- General Information, Personnel Qualifications204
- Simple Troubleshooting205
- Maintenance, Service208
  - Safety Instructions on Maintenance Work208
  - Maintenance Intervals209
- Service Reminder210
- Sending the Chamber Back to BINDER Gmbh211
28 Disposal211
- Disposal of the Transport Packing211
- Decommissioning212
- Disposal of the Chamber in the Federal Republic of Germany212
- Disposal of the Chamber in the Member States of the EU Except for the Federal Republic of Germany213
- Disposal of the Chamber in Non-Member States of the EU214
29 Technical Description215
- Factory Calibration and Adjustment215
- Over Current Protection215
- VDL / VDL-UL Technical Data215
- Equipment and Options (Extract)217
- Accessories and Spare Parts (Extract)218
- Dimensions220
30 Index223
31 Certificates and Declarations of Conformity225
- EU Declaration of Conformity225
32 Product Registration228
33 Contamination Clearance Certificate229
- For Chambers Located Outside USA and Canada229
- For Chambers Located in USA and Canada232

Binder vdl 23 - Page 38

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