Branson 2400 - Disassembling Transmission Case (Manual Transmission Type)

TRANSMISSION
KUKJE MACHINERY CO., LTD.
92
5. CHECKING, DISASSEMBLING AND SERVICING
4) Disassembling Transmission Case (Manual transmission Type)
< Separating hydraulic cylinder and main shift
cover >
1. Remove the connecting pipe and propeller shaft.
2. Tap out the spring pins and remove the universal
joint(2) with front wheel drive propeller shaft.
3. Remove the external snap ring and remove the
PTO shift lever(4) with rod and range gear shift
lever(5).
4. Remove the top link bracket(8).
5. Remove the connecting plate(6) and hydraulic
cylinder mounting screws and remove the
hydraulic cylinder assembly(7).
6. Remove the main shift cover mounting screws
and remove the main shift cover(3) with
differential lock pedal.
▷ Reassembling
9 When inserting the spring pins, face their splits
in the direction parallel to the universal joint as
shown in the figure below.
9 Apply gasket to joint face of the main shift cover
to transmission case and differential case to the
hydraulic cylinder.
9 Apply grease to the spline of the front wheel
drive propeller shaft, universal joint and ball
coupling.
9 Reinstall the connecting pipe with O-ring and
back-up ring securely.
Connecting plate
mounting screw
48.1 to 55.9 Nm
4.9 to 5.7 kgfm
35.4 to 41.2 ft-lbs
Top link bracket
mounting screw
77.5 to 90.1 Nm
7.9 to 9.2 kgfm
57.2 to 66.5 ft-lbs
Tightening
torque
Hydraulic cylinder
mounting screw
48.1 to 55.9 Nm
4.9 to 5.7 kgfm
35.4 to 41.2 ft-lbs
Tightening
torque
Main shift cover
mounting screw
23.5 to 27.5 Nm
2.4 to 2.8 kgfm
17.4 to 20.3 ft-lbs
*. PART NAME
1) Front wheel drive propeller shaft
2) Universal joint
3) Main shift cover 4) PTO Shift lever
5) Range gear shift lever 6) Connecting plate
7) Hydraulic cylinder assembly 8) Top link bracket
(6)
(5)
(4)
(7) (8)