CASE CONSTRUCTION CX80C

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6-MAINTENANCE

Tracks

NOTICE:ifthetracksaretootight,theywearquickly.Iftracksarenottightenough,theywearquicklyandthelinks

cancatchonthesprocketwheelorslideofftheidlerwheelorthesprocketwheel.Cleanthetracksafterwork.

WARNING

Tip-overhazard!

Onlyraisethetrackaslittleasnecessary.

Failuretocomplycouldresultindeathor

seriousinjury.

W0276A

Tocheckthetrackstension,proceedasfollows:

1.Swingtheupperstructuretoastraightangle

relativetotheundercarriage.Lowertheattach-

menttotheground,thenlowertheboomuntil

thetrackisraisedofftheground.Placeablock

undertheundercarriageandraisetheattach-

mentofftheground.

SMIL13CEX2978AB1

2.Turntheenginethrottlevolumetothemaxi-

mumspeedposition.

SMIL13CEX2715AB2

3.Setthetravelspeedselectortohighspeed.

SMIL13CEX2719AB3

6-26

Main Page

Table of Contents2
General Information7
Note to the Owner7
Intended Use8
Electro-Magnetic Compatibility (EMC)9
Telematics (Optional)9
Product Identification10
Machine Orientation13
Machine Components14
California Proposition 65 Warning15
Safety Information17
Signal Word Definitions17
Safety Rules18
Hand Signals27
Safety Signs31
Controls/Instruments49
Access to Operator's Platform49
Frame - Access/Exit49
Operator's Seat51
Pneumatically-Adjusted Operator Seat - Control Identification51
Forward Controls54
Hand Control Levers and Pedals54
Dozer Blade Control Lever58
Boom Swing Operating Pedal58
Windshield59
Front Lower Window60
Front Right-Hand Console61
System Display and Function Control Panel62
Monitor Switches66
Menu Screen Display68
Clock Adjustment73
Left-Hand Side Controls74
Heating, Ventilation or Air-Conditioning Control76
Gate Lock Lever80
Cab Internal Lighting80
Emergency Exit Hammer80
Tool Quick Coupler Locking and Unlocking Control Switch (Optional)81
Sliding Windows on Door81
Right-Hand Side Controls82
Power Sockets84
Coat Hanger Hook84
Cup Holder84
Cab Radio85
Rearward Controls87
Fuse Box87
Magazine Rack87
Overhead Controls88
Roof Curtain88
Roof Hatch88
Exterior Controls89
Fuel Tank89
Rear View Mirrors90
Rear View Camera (Option)93
Side Doors94
Battery Disconnect Switch95
Engine Hood96
Lower Panels97
Windshield Washer Reservoir98
Load Handling Eyes99
Towing Holes100
Safety Valves (Optional)101
Optional Tool Supply Valves101
Fuel Tank Filler Pump (if Equipped)102
Cab Protection (ROPS and FOPS)104
Operating Instructions105
Starting the Unit105
Anti-Theft Protection105
Starting the Engine107
Bringing the Machine up to Operating Temperature109
Engine Operation110
Operating the Machine in Hot or Cold Weather111
Operating the Machine112
Stopping the Unit114
Stopping the Engine114
Moving the Unit115
Machine Travel115
Operating the Machine118
Load Handling120
Quick Coupler (Optional)123
Lowering the Attachment in the Event of a Failure128
Auxiliary Hydraulic Circuits129
Bucket Replacement134
Parking the Unit135
Parking the Machine135
Transport Operations137
Shipping Transport137
Transporting the Machine137
Tie Downs for Shipping - Procedure142
Handling the Machine143
Recovery Transport145
Towing the Machine145
Maintenance147
General Information147
Basic Instructions147
Consumables151
Capacities156
Releasing Pressure in the Hydraulic System157
Breaker : Hydraulic Filters and Hydaulic Oil Replacement158
Break-In Period159
Maintenance Chart160
Every 10 Hours162
Engine Oil Level162
Hydraulic Oil Level163
Engine Coolant Level164
Fuel Tank164
Every 50 Hours165
Grease Points (Arm and Backhoe Bucket)165
Grease Points (Boom)167
Grease Points (Dozer Blade)170
Grease Points Quick Connect Tool (Optional)171
Tracks172
Air Conditioner Filters175
Every 250 Hours176
Engine Primary Air Filter176
Travel Reduction Unit Oil178
Hydraulic Oil Tank178
Fuel Pre-Filter179
Batteries182
Belt Tension185
Track Shoe Bolt Torque187
Track Rollers and Idler Wheels187
Cab Protection (ROPS and FOPS)188
Tightening Torques189
Every 500 Hours190
Engine Oil and Filter190
Fuel Filter192
Radiator and Coolers195
Swing Bearing196
Every 1000 Hours197
Engine Coolant197
Hydraulic Reservoir Breather200
Engine Air Filters201
Travel Reduction Unit Oil202
Alternator203
Starter Motor203
Engine Valve Rocker Clearance Adjustment203
Hydraulic Fluid Analyse203
Grease Points (Easy Maintenance System)204
Every 2000 Hours205
Hydraulic Suction Filter205
Hydraulic Return Filter206
Pilot Line Filter207
Air Conditioner Filters208
Every 4000 Hours209
Hydraulic Hoses209
Pump Outlet Hose209
Every 5000 Hours210
Hydraulic Oil and Filters210
When Necessary213
Plastic and Resin Parts213
Cylinders213
Bucket Teeth213
Gas Spring Inspection215
Fuel Tank Filter216
Fuel Pre-Filter216
Feed Pump217
Air Conditioning System218
Lamps and Bulbs219
Quick Coupler221
Fuses223
Protecting the Electronic and Electrical Systems During Battery Charging or Welding225
Storage226
Preparing for Storage226
Periodic Checks227
Starting up the Machine228
Troubleshooting229
Fault Code Resolution229
Engine Troubleshooting229
Specifications231
Machine Specifications231
Dimensions234
Weights239

CASE CONSTRUCTION CX80C - Tracks

Table of Contents

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