EasyManua.ls Logo

CASE CONSTRUCTION CX160C - User Manual

CASE CONSTRUCTION CX160C
290 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
ORIGINAL INSTRUCTIONS
Crawler Excavator
OPERATOR’S MANUAL
CX160C
Part number 47791878
1
st
edition English
September 2015

Table of Contents

Questions and Answers

Summary

General Information

Note to the Owner

Important safety and operational instructions for machine owners.

Intended Use

Defines the permissible applications and restrictions for the excavator.

Electro-Magnetic Compatibility (EMC)

Guidelines regarding add-on equipment and potential interference.

Telematics

Information on the machine's asset-monitoring system.

Product Identification

Details on how to identify machine models, serial numbers, and components.

Machine Orientation

Defines terms like 'front', 'rear', 'left', 'right' for machine components.

Machine Components

Identifies and labels the main physical parts of the excavator.

Safety Information

Signal Word Definitions

Explains DANGER, WARNING, CAUTION, and NOTICE signals for hazard communication.

Safety Rules

Lists essential safety practices and checks before operating or servicing the machine.

Hand Signals

Illustrates standard hand signals used for communication during operations.

Safety Decals

Information on the importance and maintenance of safety decals on the machine.

Decal Placement Diagrams

Illustrates the locations of various safety decals on the machine.

Danger Electric Line

Warning decal regarding proximity to high-voltage electric lines.

Seat Belt

Decal emphasizing the mandatory use of the seat belt.

Parking the Machine

Decal illustrating the procedure for safely parking the machine.

Function of the levers and pedals

Decal explaining the functions of travel control levers and pedals.

Control Pattern Selector (if equipped)

Decal showing selector positions for different control configurations.

Cautions for Handling Operators Compartment

Warning decal about altering the operator's compartment.

Controls and Instruments

Access to Operators Platform

Instructions for safely entering and exiting the operator's cab.

Steps and Access Handles

Details on the proper use of steps and handles for safe access.

Position of Operators Compartment Controls and Accessories

Identifies the location and function of all controls within the operator's cab.

Operators Seat

Information on adjusting the operator's seat for comfort and safety.

Forward Controls

Explains the operation of the arm, upperstructure, boom, and bucket control levers.

Travel Control Levers and Pedals

Details on operating the levers and pedals for machine movement.

Auxiliary Pedal (if equipped)

Explains the function of the auxiliary pedal for optional accessories.

Proportional Switch (if equipped)

Describes the switch for controlling hydraulic breaker and other accessories.

Low Flow Hydraulic Circuit Control Pedal (if equipped)

Details the pedal used to direct the clamshell.

Windshield

Instructions for opening and closing the machine's windshield.

Operator Platform Less Cab - Control

Describes controls for machines without a full cab.

Front Right-Hand Console

Details the components and displays on the front right-hand console.

System Display and Function Control Panel

Explains the various gauges, icons, and messages on the main display panel.

Monitor Switches

Describes the function of various switches on the monitor panel.

Menu Screen Display

Guide to navigating and using the main menu screen.

Auxiliary Hydraulics

Instructions for configuring and using auxiliary hydraulic circuits for attachments.

Breaker or Crusher Selection

Procedure for selecting breaker or crusher settings on the display.

Adjust Pressure

Steps for adjusting hydraulic pressure for attachments via the system.

CAMERA SETTING

Instructions for configuring and using the machine's camera system.

Camera Mode

Explains how to switch between different camera display modes.

Diesel Particulate Diffuser (DPD)

Explanation of the DPD system, its function, and operating precautions.

Automatic Regeneration

Description of the automatic regeneration process for the DPD system.

Suspending Automatic Regeneration

Instructions on how to suspend the automatic regeneration cycle.

Automatic Regeneration (cooling request)

Procedure when automatic regeneration requires cooling.

Manual Regeneration

Instructions for performing manual regeneration of the DPD system.

Suspending Manual Regeneration

Steps for suspending the manual regeneration process.

Manual Regeneration after stopping automatic regeneration

Procedure to perform manual regeneration after automatic cycle suspension.

Clock Adjustment

Instructions for setting the machine's internal clock.

Left-Hand Side Controls

Explains the functions of the left-hand control arm and associated levers.

Heating, Ventilation or Air-Conditioning Control

Guide to operating the cab's climate control system.

Function Cancellation Lever and Safety Bar

Details the operation of the safety bar and lever for machine control.

Cab Internal Lighting

Instructions for operating the internal cab lighting.

Emergency Exit Hammer

Location and use of the emergency exit hammer for breaking windows.

Releasing Quick Tool Coupler Lock and Control Switch (option)

Procedure for locking and unlocking the quick coupler switch.

Sliding Windows on Door

Instructions for operating the sliding windows on the cab door.

Right-Hand Side Controls

Explains the functions of the right-hand console controls.

Cab Radio

Instructions for operating the machine's radio system.

Right-Hand Console

Details the components located on the right-hand console.

Coat Hanger Hook

Location of the coat hanger hook in the operator's cab.

Cup Holder

Location of the cup holder in the operator's cab.

Rearward Controls

Identifies controls and compartments located behind the operator's seat.

Fuse Box

Location of the fuse box behind the operator's seat.

Magazine Rack

Location of the magazine rack behind the operator's seat.

Refrigerated;Heated Compartment

Description of the insulated compartment for storing items.

Storage Compartment

Location and capacity of the storage compartment.

Overhead Controls

Describes controls located in the overhead console area.

Roof Curtain

Instructions for opening and closing the roof curtain.

Roof Hatch

Procedure for opening and closing the roof hatch.

Sun Shield (optional)

Information on the positioning of the optional sun shield.

Exterior Controls

Identifies external components and access points.

Fuel Tank

Details on the fuel tank capacity, type, and safety precautions.

Rear View Mirrors

Instructions for installing and adjusting the machine's rearview mirrors.

Rear View Camera

Information on the location and maintenance of the rearview camera.

Front Storage Box

Details the front storage box, its access, and associated warnings.

Side Doors

Instructions for opening, holding, and locking the machine's side doors.

Engine Hood

Procedures for opening and closing the engine hood.

Lower Panels

Information about lower panels providing access to machine components.

Windshield Washer Reservoir

Location and function of the windshield washer fluid reservoir.

Towing Holes

Location and use of towing holes for heavy objects.

Safety Valves (optional)

Explains the function and service specifications of optional safety valves.

Stop Valves (optional)

Describes optional stop valves for oil supply to tools.

Fuel Tank Filler Pump (if equipped)

Instructions for using the fuel tank filler pump.

Cab Protection (ROPS and FOPS)

Details on the Roll-Over and Falling Objects Protective Structures for cab safety.

Operating Instructions

Commissioning the Unit

Procedures for preparing the machine before initial operation.

Starting the Unit

Step-by-step guide for starting the machine's engine.

Starting the Engine

Detailed procedure for starting the machine's engine.

Bringing the Machine Up to Operating Temperature

Process for warming up the engine and hydraulic fluid to operating temperature.

Engine Operation

Procedures and precautions for normal engine operation.

Operating the Machine in Hot or Cold Weather

Recommendations for operating the machine in extreme temperatures.

Machine Operation

General instructions and warnings for operating the excavator.

Operating the Backhoe Bucket

Instructions on how to correctly fill and excavate using the backhoe bucket.

Quick Coupler (optional)

Procedures for installing and removing tools using the quick coupler.

Lowering the Attachment in the Event of a Failure

Steps to safely lower the attachment if the engine fails.

Auxiliary Hydraulic Circuits

Information on configuring and using auxiliary hydraulic circuits for attachments.

Muti-purpose Circuit with Pressure Adjuster

Instructions for setting pressure for multi-purpose hydraulic circuits.

Auxiliary Hydraulic Circuit Flow Patterns

Table listing selectable flow patterns for auxiliary hydraulic circuits.

Parking the Unit

Steps for safely parking the machine and shutting down the engine.

Transport Operations

Shipping Transport

Procedures and precautions for transporting the machine.

On a Trailer

Detailed instructions and safety warnings for loading the machine onto a trailer.

Tie Down on Transport Vehicle [Example 1]

Method for securing the machine to a transport vehicle using chains and ropes.

[Example 2]

Alternative method for securing the machine during transport.

Unloading

Steps for safely unloading the machine from a transport vehicle.

Recovery Transport

Procedures for towing the machine in case of breakdown or recovery.

Towing a Load

Instructions for towing loads up to 10 tons using designated towing holes.

Maintenance

Basic Instructions

General safety guidelines and procedures for performing maintenance.

Hourmeter

Explanation of the hourmeter's function in scheduling service operations.

Daily Inspections

Daily checks required for machine inspection and component service.

Quick Coupler (optional)

Servicing instructions and checks for the quick coupler.

Fluids, Fuels, and Lubricants

Specifications and recommendations for all fluids, fuels, and lubricants used in the machine.

Fuel

Requirements and recommendations for diesel fuel quality and usage.

Biodiesel Fuel

Information and precautions regarding the use of biodiesel fuel.

Anti-freeze;Anti-corrosion

Recommendations for using anti-freeze in the cooling system.

Environment and Ecology

Guidelines for environmentally responsible maintenance and fluid disposal.

Engine Oil Temperature Chart - Recommended Engine Oil for Operating Temperature Ranges

Chart showing recommended engine oils based on operating temperatures.

Capacities

Table listing fluid capacities for various machine systems.

Grease Points

Identifies lubrication points and intervals for machine components.

Attachment

Lubrication intervals and points for the boom, arm, and bucket components.

Engine

Procedures for checking engine oil level and performing oil changes.

Oil Filter Draining, Replacement, and Refilling

Instructions for draining, replacing, and refilling the engine oil filter.

Cooling System

Instructions for checking coolant level, draining, and filling the cooling system.

Draining

Procedure for draining the cooling system.

Rinsing

Steps for rinsing the cooling system after draining.

Filling

Instructions for filling the cooling system with coolant.

Fuel System

Procedures for draining the fuel tank and servicing fuel filters.

Fuel Pre-filter

Instructions for draining and replacing the fuel pre-filter element.

Fuel System Air Bleed

Steps for bleeding air from the fuel system after filter replacement or draining.

Electromagnetic Feed Pump Filter Cleaning

Procedure for cleaning the filter on the electromagnetic feed pump.

Releasing Pressure in the Hydraulic System

Steps to safely release pressure in hydraulic circuits before servicing.

Hydraulic Circuit

Service specifications and procedures for the hydraulic system.

Level in the Hydraulic Tank

Procedure for checking the hydraulic fluid level.

Filling the Hydraulic Tank

Instructions for adding hydraulic fluid to the reservoir.

Removing Sediment from the Hydraulic Tank

Procedure for draining sediment and water from the hydraulic tank.

Replacing the Pilot Filter

Instructions for replacing the pilot filter in the hydraulic system.

Cleaning and Replacing the Suction Filter

Procedure for cleaning and replacing the suction filter.

Replacing the Return Filter

Instructions for replacing the return filter in the hydraulic system.

Replacing the Reservoir Breather Filter Element

Procedure for replacing the breather filter element.

Hydraulic Oil Replacement

Steps for draining and refilling the hydraulic oil.

Bleeding Air from the Hydraulic Components

Procedures to remove air from hydraulic components after fluid change.

Replacing the Hydraulic Filters and Fluid When a Hydraulic Breaker is Used (optional)

Adjusts maintenance intervals for hydraulic filters and fluid when using a breaker.

Checking the Hydraulic System Piping

Inspection of hydraulic hoses, pipes, and connections for leaks and tightness.

Air Filter

Instructions for inspecting and cleaning the air filter elements.

Cleaning the Primary Element

Procedure for cleaning the primary air filter element.

Inspecting the Element

Method for checking the air filter element for damage.

Installing the Elements

Instructions for installing the primary and secondary air filter elements.

Swing Reduction Gear

Procedures for checking and changing the oil in the swing reduction gear.

Greasing Up the Swing Reduction Gear

Instructions for greasing the swing reduction gear.

Travel Reduction Gears

Procedures for checking and changing the oil in the travel reduction gears.

Tracks

Instructions for cleaning and checking the tension of the machine's tracks.

Tension Check

Procedure for checking the track tension and measuring sag.

Adjusting the Tension

Instructions for increasing or reducing track tension.

Track Pad Screw Tightening Torque

Recommended torque values for track pad screws.

Track Rollers and Idler Wheels

Service specifications for checking track rollers and idler wheels.

Radiator and Coolers

Procedures for cleaning the radiators and oil coolers.

Fan and Alternator Drive Belt

Instructions for checking and adjusting the tension of the fan and alternator drive belt.

Replacing the Belt

Steps for replacing a worn or damaged drive belt.

Adjustment of Engine Valve Rocker Clearances

Note: Consult dealer for checking engine valve rocker clearances.

Fuel Tank Filter

Procedure for cleaning the fuel tank filter.

Fire Extinguisher (not supplied)

Recommendations for having and maintaining a fire extinguisher.

Protecting the Electrical;Electronic Systems During Charging or Welding

Safety precautions for electrical systems during charging or welding operations.

Cab Protection (ROPS and FOPS)

Details on the Roll-Over and Falling Objects Protective Structures for cab safety.

Machine Inspection and Cleaning

General procedures for inspecting and cleaning the machine.

Checking the Machine Settings

Procedure for checking machine settings, recommended every 6 months.

Plastic and Resin Parts

Guidelines for cleaning plastic and resin components.

Checking the Cylinders for Leaks

Procedure for checking hydraulic cylinders for oil leaks.

Tooth Tip Wear Limits on the Backhoe Bucket

Assessment of tooth tip wear and when replacement is needed.

Replacing a Tooth on a Backhoe Bucket

Step-by-step instructions for removing and installing bucket teeth.

Replacing a Backhoe Bucket

Procedures for removing and installing the backhoe bucket.

Checking the Opening of the Quick Coupler Locking Hook (optional)

Procedure for checking the quick coupler hook opening measurement.

Incorrect Operation of the Quick Coupler

Troubleshooting guide for common quick coupler operational issues.

Air Conditioning

Service specifications and inspection procedures for the air conditioning system.

Cleaning the Suction and Circulation Filters

Instructions for cleaning the suction and circulation filters.

Cleaning the Air Circulation Filter

Procedure for cleaning the air circulation filter.

Diesel Particulate Diffuser (DPD)

Service specifications for inspection of the Diesel Particulate Diffuser.

Gas Spring Inspection

Information on inspecting gas springs for proper function.

Torque Specifications for Hardware

Table of recommended torque values for various hardware components.

Fuses

Information on locating and accessing the fuse box.

Fuse Functions

Details the function and amperage rating for each fuse in the electrical system.

Battery Disconnect Switch

Explains the location and operation of the battery disconnect switch.

Batteries

Safety precautions and service specifications for the machine's batteries.

Batteries Access

Instructions for accessing the machine's batteries.

Checking the Charge State of a Maintenance Free Battery

Procedure for checking the charge state of a maintenance-free battery.

Checking the Electrolyte Level of a Maintenance - Type Battery

Procedure for checking the electrolyte level in maintenance-type batteries.

Changing a Battery

Step-by-step instructions for replacing a machine battery.

Connecting Booster Batteries

Step-by-step procedure for jump-starting the machine using booster batteries.

Alternator

Service specifications and warnings related to the alternator.

Starter Motor

Service specifications for checking the starter motor.

Bulb Replacement

Instructions for replacing bulbs in the operator's compartment and attachment lights.

Upperstructure and Cab Headlight

Procedure for replacing bulbs in the upperstructure and cab headlights.

Maintenance Planning

Overview of maintenance scheduling and service points.

Maintenance Chart

Table detailing service points and their intervals.

Servicing Intervals

Detailed table of service intervals for various maintenance items.

Storage

Procedure for preparing the machine for long-term storage.

Periodic Checks

Monthly checks recommended for machine maintenance.

Starting Up After Storage

Steps for safely starting the machine after a storage period.

Troubleshooting

Fault Code Resolution

Guide to diagnosing and resolving engine-related problems and their possible causes.

Engine - Troubleshooting

Specific troubleshooting guide for common engine issues.

Specifications

General Specification

Provides overall technical specifications for the engine and hydraulic systems.

Control Valve

Details the configuration and sections of the machine's control valve.

Swing

Specifications related to the swing mechanism of the excavator.

Travel

Specifications related to the travel system of the excavator.

Attachment

Specifications for the excavator's various attachments and their performance.

Undercarriage

Specifications related to the machine's undercarriage and tracks.

Safety Devices

Lists the various safety features incorporated into the machine's design.

Operators Compartment

Details the features and comfort elements of the operator's cab.

Hydraulically Assisted Controls

Information on the hydraulic assistance for the machine's controls.

Working Lights

Specifications for the machine's lighting system.

Cab

Features and construction details of the operator's cab.

Noise Level

Information on vibration and noise exposure levels for the operator.

Weights

Table of weights for the machine, including various configurations and counterweights.

Overall Machine Dimensions

Table of overall dimensions for the machine with different arm configurations.

Backhoe Buckets

Specifications for different types and capacities of backhoe buckets.

Working Range

Diagrams and data illustrating the machine's operational reach and depth.

Arms

Detailed dimensions and reach specifications for different arm lengths.

Bucket and Arm Types

Classification and suitability of different bucket and arm types.

Quick Coupler (Optional)

Dimensions required for fitting the quick coupler to various attachments.

Weight

Weight specification for the optional quick coupler.

Overall Dimensions

Dimensional specifications for the optional quick coupler.

CASE CONSTRUCTION CX160C Specifications

General IconGeneral
BrandCASE CONSTRUCTION
ModelCX160C
CategoryExcavators
LanguageEnglish

Related product manuals