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Clark GEX20 - Page 113

Clark GEX20
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Group 16, Electrical Motors
SM 765, Nov ’06 Pump Motor Overhaul • 16-3-3
Replacing Encoder Bearing
In general the encoder bearing should be replaced every
time the motor is disassembled.
To replace the encoder bearing:
Turn key OFF.
Set park brake.
Disconnect battery.
Remove the pump motor (see page 2 of this sec-
tion).
Remove motor bolts.
Loosen the silicone sealer around the cables at the
end housing.
Remove the non-drive end housing from motor.
Remove rotor from motor.
Use a gear puller to remove encoder bearing from
the rotor.
Motor Reassembly
Press new encoder bearing on to rotor at the inner
ring with a steady pressure. The inner ring of the
bearing must to be pressed against the shaft shoul-
der.
N
O
TE
The encoder bearing is very sensitive to static
electricity. If you are going to be working on
the encoder bearing you should have a
ground strap on to insure that the encoder
bearing does not get damaged.
Insure that the encoder cables are installed cor-
rectly and do not get pinched or touch the rotor.
Install the end housing carefully onto the encoder
bearing and press it on with a steady pressure. The
lead from the bearing must located in the notch in
the housing frame.
Install the rotor into the stator housing.
Tie strap the encoder bearing lead to one of the
motor leads to prevent it from being pulled and
contacting the rotor.
Install the drive end onto the motor making sure
that the terminal block mounting bracket is aligned
with the slots in both end frames.
Install the motor through bolts and tighten.
Fill the void around the drive motor leads with Sil-
icone # 1758629.
Install the fan and snap ring onto the shaft.

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