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Clark GEX20 - Adjustment

Clark GEX20
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Group 20, Drive Axle
SM 765, Nov ’06 Adjustment • 20-6-3
Adjustment of thrust needle bear-
ing gap
Figure 18. Drive axle assembly
Required tool for setting
Measuring jig
Dial gauge
How to measure the gap
Install the assembled axle ass'y to the exclusive jig
or flat bottom.
Set the measuring jig as shown in the figure 18.
Place the dial gauge on the measuring jig and mea-
sure the stage differences of jig.
Record the value that the dial gauge shows.
Install the assembled wheel ass'y to the exclusive
jig or flat bottom as above method.
Set the measuring jig to axle end assembly as
shown in the figure 19.
Figure 19. Axle end assembly
Record the value that the dial gauge shows.
Calculate the stage differences of drive axle and
wheel, and set the gap of shaft direction.
Set the thrust needle bearing based on gap specifi-
cation.
(Specification : 0.05~0.1mm)
Calculation of measured value and shim
adjustment
Adjust it by summing the measured values of
wheel and drive axle and deducting the existing
shim (3t).
If the summed value is "0", set the gap with
0.1mm.
Apply the different spacer based on the measured
value (for example, 3T, 3.1T, 3.2T)

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