Clark GEX20 - Group Ps, Periodic Service Section 2 Planned Maintenance; Table of Contents

Group PS, Periodic Service
SM 765, Nov ’06 Planned Maintenance • PS-2-1
Use PM Report Form ....................................................................... 2
How to Perform the PM Periodic Inspections and Maintenance ............. 2
Visual Inspection ........................................................................... 2
Operational Checks ........................................................................ 5
Test Drive Truck with Load ............................................................ 6
Lift Mechanism and Controls ........................................................ 8
Battery Compartment Inspection ................................................... 10
Motor Transistor Controls Inspection .......................................... 10
Hydraulic Compartment Inspection ............................................. 10
Cleaning ........................................................................................... 11
Air-Cleaning .................................................................................... 12
Critical Fastener Torque Checks .................................................. 12
Lubrication, Fluids, and Filters .................................................... 12
Hydraulic Sump ........................................................................... 12
Hydraulic Fluid and Filter Change .............................................. 12
Sump Tank Breather Maintenance .............................................. 13
Access to the Drive Axle ............................................................. 13
Drive Axle Fluid .......................................................................... 13
Drive Axle Fluid Change ............................................................. 13
Truck Chassis Inspection and Lubrication .................................. 13
Upright and Tilt Cylinder Lubrication ......................................... 13
Lift Chains ................................................................................... 13
Air-Cleaning Motors ...................................................................... 14
Section 2
Planned Maintenance