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Clark GEX20 - Operational Checks

Clark GEX20
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Group PS, Periodic Service
SM 765, Nov ’06 Planned Maintenance • PS-2-5
Check all wheel mounting bolts to be sure none are loose
or missing.
CAUTION
!
Personnel working on wheels and tires must
be trained and qualified to do wheel and tire
maintenance.
Replace missing bolts and tighten loose bolts to the cor-
rect torque before operating the truck.
Operational Checks
1. Check horn to be sure it operates.
IMP
O
RTANTIMP
O
RTANT
Because the battery is such an important
part of electric truck operation, it requires its
own specialized maintenance program,
which should include full-scale cleaning and
inspection. Refer to Group 13 for specific
instructions.
2. Using the Display
Seat Belt: At start up this symbol displays
along with an audio alarm for 4 seconds. This
display reminds you to fasten your seat belt.
Parking Brake: The symbol is displayed and "-
255" status code appears on the numeric dis-
play when parking brake is applied. Release
parking brake to operate truck.
Service Status: The following 5 codes are usu-
ally operator fault codes, and can be corrected
by as explained in "Section 5, Operating Proce-
dures." If you see any other codes displayed,
the truck needs to be serviced.
-01 Seat Switch Open
-061, -065 ,-140, -203, -207 Overheat of motor
and controller (Restart after cooling
down)
-66 Low Battery (truck will go into lift lockout
when the dash display shows less than
15%)
-77 Maintenance Hours (preset hour meter reading
indicating that it is time to have the
truck serviced. Truck will reduce the top
speed if desired)
-79 Incorrect Start Up Sequence (SRO)
-217, -245 Wrong set battery
-255 Parking Brake Switch Open
Battery discharge indicator
It displays the battery discharge
condition of forklift truck.
The one bar indicates 10%
charging condition.
If the battery is charged more
than 20% (8 bars or more), blue
LED is displayed, but it is less
than 20% (2 bars or less), red
LED is displayed. If it is less than 10% (1 bar), it will
flicker and buzzer sound.
Blue color
Red color

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