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Clark GEX20 - Page 153

Clark GEX20
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Group 19, Motor Controls
SM 765, Dec ’06 CONTROL TROUBLESHOOTING • 19-3-3
Fault
Code
Fault Name Fault Description Control Troubleshooting
Action
Required
18 "LOGIC
FAILURE #2
Failure in U,V,W
voltage feedback
circuit
MASTER Fault in the hardware section of the logic
board that manages the phase 's voltage
feedback.
Replace con-
troller
19 "LOGIC
FAILURE #1
An over voltage or
under voltage con-
dition has been
detected
MASTER This fault signals that the under voltage /
over voltage protection interrupt has
been triggered
A real under voltage / over voltage key
input (C3) happened. Voltage has been
below 30V
A real over voltage on the power capaci-
tors happened, voltage has been 115V.
Fault in the hardware section of the logic
board that manages the over voltage pro-
tection.
Possible plugging in or unplugging of
battery or charger with the key switch on.
Replace con-
troller
30 "VMN
LOW"
Wrong voltage on
motor power out-
puts; failure in the
power section or
in the mosfet
driver circuit or in
the motor
MASTER This test is carried out during initial diag-
nosis and in standby. Possible causes
problem with motor connections or the
motor power circuit; check if the 3
phases are correctly connected; check if
there's chassis ground of the motor to
truck frame.
A problem with motor connection or
power circuit.
Check if all 3 phases are correctly
connected.
Check for short between motor ter-
minal and chassis
Perform diode test
unhook battery at controller and do
a diode check between Batt + and
Batt - (should read .3 to .5 volts)
Diode test
Disconnect all power and motor leads
from control.
Select diode test on your multi meter.
Place positive meter lead on control -
Battery terminal place negative meter
lead on terminals U,V,W meter should
read .3V to .5V if not replace control.
Place negative meter lead on control +
Battery terminal place positive meter
lead on terminals U,V,W meter should
read .3V to .5V if not replace control.
If code presist replace control
Fault in the inverter power section.
Replace con-
troller

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