Group PS, Periodic Service
PS-3-2 • The PM Inspection Form SM 765, Oct ’06
c.
A. TEST DRIVE MACHINE
a. Drive Train Noise
b. Steering Operation
c. Service Brake Operation
d. Speed Control
Creep Speed
e. Plugging & Directional Control
f. Return to Neutral
g. Hydraulic System Operation
h. Pedal Pads & Linkages
i. Parking Brake Operation
j. Seat Switch(Brake) Operation
k. Pedestrian Warning Devices
(if equipped)
01CLEANING & LUBRICATION
a. Air Clean Truck
b. Air Clean Electrical Control
c. Air Clean All Motors
d. Lubricate Truck
12 BATTERY AND CABLES
a. Cable Condition
b. Fluid Level
c. Battery Load Test
d. Battery Retention/Stops
e. Specific Gravity
f. Receptacle Condition
g. Battery Connector Condition
h. Battery Disconnect Operation
13GAUGES-LIGHTS-INDICATORS
a. Hour Meter Operation
b. Gauges - All Operate
c. Lights - All Operate
d. Wiring Condition
e. Horn
f. Lift Interrupt
g. Operation of Accessories
CUSTOMER
MODEL& SERIALNO.
ATTACHMENTNO.
AUTHORIZED SIGNATURE
16MOTORS
a. Drive Motor Condition
b. Pump Motor Condition
19ELECTRICAL TESTS
a. Ground Tests
b. Cable and Terminal Condition
c. Wire Harness Condition
d. Speed Pot Test
e. Contactor Assemblies
f. Contactor Tip Condition
g. Service Brake Switch Operation
h. Park Switch Operation
i. S.R.O.
j. P.M.T
k. Speed Limit Switches
l. Steering Switches
m.Hydraulic Valve Switches
* n. Drive Motor Current (Amps)
* o. Pump Motor Current (Amps)
* p. Steer Motor Current (Amps)
20DRIVE AXLE
* a. Differential Fluid Level
b. Clean Air Vent
c. Security of Mounting
d. Check Wheel Bearings
23WHEELS AND TIRES
a. Tighten Mounting Bolts
b. Tire Condition
c. Drive
d. Steer
e. Load
f. Caster
g. Tire Pressure
INSPECTOR
23BRAKE SYSTEM
a. Check for Leakage
b. Cylinder Fluid Level
c. Clean Vent Cap
d. Pedal Free Travel
e. Pedal Drift
f. Master Cylinder Mounting
g. Service Brake Wear/Adjustment
h. Parking Brake Wear/Adjustment
i. Brake Line/Cable Condition
26STEER AXLE
a. Security of Mounting
b. Axle Stop Adjustment
c. Drag Link Adjustment
d. Check Wheel Bearings
26STEERING SYSTEM
a. Check for Leakage
b. Oil Level - Condition
c. Security of Mounting
d. Tilt Column Operation
29/30 HYDRAULIC SYSTEM
a. Check for Leakage
b. Fluid Level - Condition
c. Clean/Replace Breather
* d. Replace Filter
e. Linkage Adjustment
f. Hose Condition
g. Lift Speed (In./Sec.)
No Load
Full Load
h. Drift Test (In./Min.)
Lift Cylinder
Tilt Cylinder
32TILT CYLINDERS
a. Check for Leakage
b. Cylinder Rod Condition
c. Mounting Security/Torque
d. Tilt Cylinder Adjustment (Racking)
SPECIALINSTRUCTIONS
34UPRIGHT-CARRIAGE
a. Security of Mounting
b. Roller Condition/Clearance
c. Chain and Anchor Condition
d. Chain Adjustment
e. Latch and Stop Condition
f. Cylinder Condition
g. Forks, Locks, Stops
h. Rail Condition
i. Trunnion Ring Condition
34LOAD BACK REST
a. Condition
b. Security of Mounting
35LIFT LINKAGE (POW)
a. Security of Mounting
b. Linkage Condition
c. Linkage Adjustment
d. Load Wheel Bearings
38SHEET METAL & CWT
a. Decals-Missing/Condition
b. Data Plate Condition
c. Seat Mounting and Operation
d. Seat Belts Condition
e. Door and Deck Latches
f. CTW Mounting Bolts
g. Slip Resistance Surfaces
h. Operator's Manual
39OVERHEAD GUARD
a. Condition
b. Security of Mounting
53ATTACHMENTS
a. Mounting Bolts
b. Leakage
c. Operation
ELECTRIC AC TRUCK
PLANNED MAINTENANCE REPORT
3=O.K.
x = Adjust (Not P.M.)
r = Repair or replace
s = Requires shop repair
DATE
DATE LAST P.M.
CUST. P.O. NO.
HOUR METER
HRS. LAST P.M.
CODE
j. Brake Linkage check & Lubricate
Potential
O.K.
Urgent
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