MAGFLO
â
3
Contents
1.1 Product introduction ............................................................................................................................................................. 4
1.2 Mode of operation ................................................................................................................................................................ 5
2.1 Sensor MAG 1100 and MAG 1100 Ex ............................................................................................................................... 6
2.2 Sensor MAG 1100 FOOD .................................................................................................................................................... 7
2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W ................................................................................................... 8-9
2.4 Sensor MAG 5100 W ......................................................................................................................................................... 10
2.5.1 Signal converter MAG 5000 (
1
/
4
" to 48") ......................................................................................................................... 11
2.5.2 Signal converter MAG 6000 (
1
/
4
" to 78") ......................................................................................................................... 12
2.5.3 Safety barrier (ia/ib) for sizes up to 12'’ ......................................................................................................................... 13
2.5.4 Cleaning unit ....................................................................................................................................................................... 13
2.6 Meter uncertainty ............................................................................................................................................................... 14
2.7 Output characteristics MAG 5000 and MAG 6000 ......................................................................................................... 15
2.8.1 Sensor cables and conductivity of medium .................................................................................................................... 16
2.8.2 Minimum accept data for cable ......................................................................................................................................... 16
2.9 HART
â
communication add-on module ............................................................................................................................ 16
2.10 Cable specifications (Supplied by Danfoss) ................................................................................................................... 16
3.1 Sizing table (
1
/
4
" to 78") .................................................................................................................................................... 17
3.2.1 Minimum conductivity ......................................................................................................................................................... 18
3.2.2 Liner selection guide .......................................................................................................................................................... 18
3.2.3 Electrode selection guide .................................................................................................................................................. 18
3.3 Installation conditions .................................................................................................................................................. 18-21
3.4 Cleaning unit ....................................................................................................................................................................... 22
3.5 Custody transfer approval ................................................................................................................................................. 23
3.6 Signal converter 5000 CT, MAG 6000 CT Sealing ......................................................................................................... 23
3.7 Ex installations ................................................................................................................................................................... 24
4.1 Sensor MAG 1100 .............................................................................................................................................................. 25
4.2 Sensor MAG 1100 FOOD ............................................................................................................................................ 26-27
4.3 Sensor MAG 5100 W ................................................................................................................................................... 28-29
4.4 Sensor MAG 3100 and MAG 3100 W ......................................................................................................................... 30-31
4.5 Signal converter ........................................................................................................................................................... 31-33
5.1 Potential equalization (Grounding) ................................................................................................................................... 34
5.2 Inlet protection MAG 3100 ................................................................................................................................................ 35
5.3 Cathodic protected piping ................................................................................................................................................. 35
6.1 Integral mount installation MAG 5000 and MAG 6000 ............................................................................................. 36-37
6.2.1 Add-on modules (MAG 6000 only) .................................................................................................................................... 38
6.2.2 Remote installation (Sensor end) ..................................................................................................................................... 38
6.2.3 Remote installation (Wall mount) ................................................................................................................................ 39-40
6.2.4 Remote installation (Rack mount) ..................................................................................................................................... 41
6.2.5 Add-on modules (MAG 6000 only) .................................................................................................................................... 42
6.2.6 Installation using wall mounting kit ................................................................................................................................. 43
6.2.7 Installation using front of panel mounting kit ............................................................................................................... 44
6.2.8 Installation using back of panel mounting kit ............................................................................................................... 45
6.3 Signal converter with safety barrier ................................................................................................................................. 46
6.4 Signal converter with cleaning unit .................................................................................................................................. 47
7.1 Signal converter MAG 5000 and MAG 6000 connection diagram ................................................................................. 48
7.2 Wiring diagram for signal converter and sensor ............................................................................................................. 49
7.2.1 Integral installation ............................................................................................................................................................. 49
7.2.2 Remote installation wall mount NEMA 6 enclosure ......................................................................................................... 49
7.2.3 Rack mount NEMA 2 enclosure ........................................................................................................................................ 50
7.2.4 Wall mount NEMA 4X enclosure ....................................................................................................................................... 50
7.2.5 Rack mount with safety barrier NEMA 2 EEx (ia/ib) up to 12'' ..................................................................................... 50
7.2.6 Wall mount with safety barrier NEMA 6 EEx (ia/ib) up to 12'' ...................................................................................... 51
7.2.7 Rack mount NEMA 2 with cleaning unit .......................................................................................................................... 51
7.2.8 Wall mount NEMA 6 with cleaning unit ............................................................................................................................. 51
8.1 Keypad and display layout ................................................................................................................................................ 52
8.2 Menu build-up ..................................................................................................................................................................... 53
8.2.1 Password ............................................................................................................................................................................. 53
8.3.1 MAG 5000 and MAG 6000 ................................................................................................................................................. 54
8.3.2 MAG 6000 CT ..................................................................................................................................................................... 55
8.4.1 Basic settings ..................................................................................................................................................................... 56
8.4.2 Outputs ............................................................................................................................................................................... 57
8.4.3 Digital and relay outputs .................................................................................................................................................... 57
8.4.4 Relay output ........................................................................................................................................................................ 58
8.4.5 External input ..................................................................................................................................................................... 58
8.4.6 Sensor characteristics ...................................................................................................................................................... 59
8.4.7 Reset mode ......................................................................................................................................................................... 59
8.4.8 Service mode ...................................................................................................................................................................... 60
8.4.9 Operator menu setup ......................................................................................................................................................... 61
8.4.10 Product identity (read only) ............................................................................................................................................... 62
8.4.11 Change password ............................................................................................................................................................... 62
8.4.12 Language mode .................................................................................................................................................................. 63
8.4.13 HART
â
communication MAG 5000 HART or as add-on module .................................................................................... 63
8.5.1 Flow rate .............................................................................................................................................................................. 64
8.5.2 Totalizer ............................................................................................................................................................................... 64
8.5.3 Batch ................................................................................................................................................................................... 64
8.6.1 Factory settings/available settings .................................................................................................................................. 65
8.6.2 Dimension dependent factory settings MAG 5000 and MAG 6000 .............................................................................. 66
8.6.3 Dimension dependent batch and pulse output settings ................................................................................................. 66
8.6.4 MAG 6000 CT settings ...................................................................................................................................................... 67
8.7.1 Error handling ..................................................................................................................................................................... 68
8.7.2 List of error numbers ......................................................................................................................................................... 69
9.1 Converter check list ........................................................................................................................................................... 70
9.2 Trouble shooting MAG 5000 and MAG 6000 ................................................................................................................... 71
9.3 Check list MAG sensor ...................................................................................................................................................... 72
9.4 Coil resistance table .......................................................................................................................................................... 73
10.1 Sensor MAG 1100 ........................................................................................................................................................ 74-75
10.2 Adapter, MAG 1100 FOOD (contains 2 adapters, 2 clamp rings and 2 gaskets) ....................................................... 75
10.3 Sensor MAG 3100 and MAG 3100 Ex ....................................................................................................................... 76-77
10.4 Sensor MAG 3100 W ......................................................................................................................................................... 78
10.5 Sensor MAG 5100 W ......................................................................................................................................................... 79
10.6 Signal converter ................................................................................................................................................................. 80
10.7 Signal converter rack mount ............................................................................................................................................. 81
10.8 Accessories ........................................................................................................................................................................ 82
10.9 Calibration ........................................................................................................................................................................... 83
2. Specifications
1. Product introduction
3. Product selection guidelines
4. Dimensions and weight
6. Installation of signal
converter
5. Installation of sensor
7. Electrical connection
8. Start-up & programming
10. Ordering
9. Service
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