Dover Markem-Imaje SmartDate X60 - Printhead Replacement Procedures

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206 10056272-AA

Swing the printhead out from the print

module.

Remove the printhead from the print

module.

Note the different connectors:

X5 Smarthead

X4 Standard Head

Maintenance

for parts & service call QLC (800) 837-1309

Main Page

Table of Contents3
Related Documentation17
Description18
Introduction20
Overview21
Smartdate X60 Model Options22
Main Components23
Key Features23
Printer Types24
Smartdate X60 - Intermittent Mode24
Smartdate X60 - Continuous Mode24
Smartdate X60 Shuttle Continuous Printer25
Print Designs26
Colos Create Pro27
Supported Field Types28
Smartdate X60 and Fonts28
Image Template Files29
Device Settings Files30
Jobs31
Retrieving and Downloading Jobs32
Data Storage Capacity32
Using a USB Memory Stick33
Downloading Images33
Labels and Symbols35
Beacon Light36
Interface38
Introduction40
The User Interface Panel41
LCD Screen42
Keypad43
Screen Icons44
Screen Types46
Example of Menu Screen Layout 147
Example of Menu Screen Layout 248
Example of Menu Screen Layout 349
Home Screen51
Security Login Screen52
Security Options53
Menu Screens54
Data Entry Screens55
Prompted Data55
Alpha Data Entry Screens56
Numeric Data Entry Screens56
Language Specific Characters and Symbols57
Date Entry Screens58
Literal Date Entry58
Fixed Format Date Entry59
Calendar59
Offset Date Entry60
Diagnostics Screens61
Reports Screens62
Special Screens63
Ribbon Type Verification63
Faults and Warnings Alert Screens64
Failed Prints65
Dead Dot Detection66
Power Saved Mode67
Operation68
Introduction70
Start the Printer71
Home Screen71
Stop the Printer72
Information73
Counts74
Supplies75
Health76
The Health Screen78
The Availability Log Screen79
The Printhead Information Screen80
Identity81
Usage82
Dot Check History82
Firmware History82
Job History83
Print Adjust Screen84
Print Darkness84
Offset85
Registration86
Test Print of the Current Job86
Rotation87
Adjust Image87
Removing the Cassette89
Loading or Replacing the Ribbon90
Removing Waste Ribbon from the Waste Take up Core90
Loading a New Ribbon91
Re- Connecting a Broken Ribbon93
Cassette Webbing Diagrams94
Replacing the Cassette95
Principles of Printing96
Thermal Transfer Technology96
Print Process97
Operating Principles99
Print Cycle Smartdate X60 - Intermittent Printer100
Print Cycle Smartdate X60 - Continuous Mode Printer101
Print Cycle Smartdate X60 - Shuttle Continuous Printer102
Operating Modes103
Non-Ribbon Save Modes103
Ribbon Save Modes103
Printer Specific Print Options104
Smartdate X60 - Intermittent Mode104
Smartdate X60 - Continuous Mode104
Smartdate X60 - Shuttle Continuous104
High Pack Rate Mode105
High Speed Mode106
High Speed Options107
Threshold (ON/OFF)107
Materials and Applications108
Limitations109
Interlace Mode110
Setting up Interlace Mode111
Materials and Applications112
Limitations112
Radial Ribbon Save Mode113
Cost Saving Mode114
Relative Motion118
Low Speed Print Mode121
None Continue Reprint121
Job Selection124
Introduction126
Job Setup Screens126
Job Setup Menus127
Job Setup Using the Default Print Design127
Using Colos Create Pro129
Job Setup Using the Local Database130
Filtering the List of Job Names132
Job Setup Using a Host PC133
Prompted Data135
Date Entry Screens136
Literal Date Entry136
Fixed Format Date Entry137
Calendar137
Offset Date Entry138
Print Preview139
Master-Slave Function140
Connecting Masters to Slaves141
Configuring the System141
Printer Configuration142
Introduction144
Accessing the Menus145
Settings Constraints150
Settings Menus152
Machine Settings154
Machine Options155
Image157
Print Features159
Print Initiation160
Print Quality161
Encoder163
Print Position164
Ribbon Setup165
Ribbon Monitoring166
Communications167
Speed Profile Recorder168
Ngpcl169
Master / Slave170
Logging170
Sscc171
External171
Display Settings172
For Parts & Service Call QLC (800)172
For Parts & Service Call QLC (800)173
Adjust RTC (Real Time Clock)173
For Parts & Service Call QLC (800)174
Language174
Security175
User Accounts175
Time/Date Codes176
Flexible I/O Map176
History177
Diagnostics177
Statistics177
Statistics178
Files178
Service178
Version Information179
Diagnostics180
Introduction182
Diagnostics183
Printer184
Inputs Status185
Outputs Status185
Temperatures186
Print Timing186
Ribbon187
Internal188
Manual Control190
Ribbon191
Printhead191
Digital IO Control192
Select Test Pattern192
Speed Profile193
Interpreting the Graph195
Introduction200
Cleaning and Care200
Maintenance Scheme201
Quick/Regular Checks201
Monthly Checks202
Care of the Printhead202
Cleaning the Printhead203
Maintenance204
Replacing the Printhead204
Removing the Damaged Printhead (Combined)204
Removing the Damaged Printhead (Shuttle)206
Setting the Correct Printhead Resistance208
Replacing the Ribbon Guide Rollers214
Replacing the Peel Roller216
Replacing the Ribbon Movement Roller216
Replacing the Roller Magnet216
Replacing the Movement Roller218
Replacing the Ribbon Tension Roller226
External Links228
Controller and Printer Connection Points230
Printer231
Printer Power and Control Signals232
Control I/O Connections233
Print Go Input Wiring234
Fault and Warning Outputs235
Encoders236
Quadrature Encoders237
Encoder Resolution238
Single Channel Encoders239
Fixed Speed Settings239
Communication Links240
NGPCL Communication240
Communication Options241
Technical Specifications242
Machine Specification244
Smartdate X60244

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