Emotron AB 01-4429-01r2 3
Contents
Safety Instructions ......................................... 1
Contents.......................................................... 3
1. Introduction..................................................... 5
1.1 Delivery and unpacking ............................................ 5
1.2 Using of the instruction manual............................... 5
1.3 Type code number..................................................... 5
1.4 Standards .................................................................. 6
1.4.1 Product standard for EMC ........................................ 6
1.5 Dismantling and scrapping....................................... 7
1.5.1 Disposal of old electrical and electronic equipment ..
7
1.6 Glossary ..................................................................... 8
1.6.1 Abbreviations and symbols....................................... 8
1.6.2 Definitions.................................................................. 8
2. Mounting ......................................................... 9
2.1 Lifting instructions..................................................... 9
2.2 Stand-alone units .................................................... 10
2.2.1 Cooling ..................................................................... 10
2.2.2 Mounting schemes.................................................. 11
2.3 Cabinet mounting.................................................... 13
2.3.1 Cooling ..................................................................... 13
2.3.2 Mounting schemes.................................................. 13
3. Installation................................................... 15
3.1 Before installation................................................... 15
3.2 Cable connections for 003 to 073......................... 15
3.2.1 Mains cables ........................................................... 15
3.2.2 Motor cables............................................................ 16
3.3 Connect motor and mains cables for 090 to 1500....
18
3.4 Cable specifications................................................ 19
3.5 Stripping lengths ..................................................... 19
3.5.1 Dimension of cables and fuses.............................. 19
3.5.2 Tightening torque for mains and motor cables..... 19
3.6 Thermal protection on the motor ........................... 20
3.7 Motors in parallel .................................................... 20
4. Control Connections.................................... 21
4.1 Control board........................................................... 21
4.2 Terminal connections ............................................. 22
4.3 Inputs configuration
with the switches..................................................... 22
4.4 Connection example ............................................... 23
4.5 Connecting the Control Signals.............................. 24
4.5.1 Cables ...................................................................... 24
4.5.2 Types of control signals .......................................... 25
4.5.3 Screening................................................................. 25
4.5.4 Single-ended or double-ended connection? ......... 25
4.5.5 Current signals ((0)4-20 mA).................................. 26
4.5.6 Twisted cables......................................................... 26
4.6 Connecting options ................................................. 26
5. Getting Started............................................. 27
5.1 Connect the mains and motor cables ................... 27
5.1.1 Mains cables ........................................................... 27
5.1.2 Motor cables............................................................ 27
5.2 Using the function keys .......................................... 27
5.3 Remote control........................................................ 28
5.3.1 Connect control cables ........................................... 28
5.3.2 Switch on the mains ............................................... 28
5.3.3 Set the Motor Data.................................................. 28
5.3.4 Run the VSD ............................................................ 28
5.4 Local control............................................................ 29
5.4.1 Switch on the mains ............................................... 29
5.4.2 Select manual control............................................. 29
5.4.3 Set the Motor Data.................................................. 29
5.4.4 Enter a Reference Value......................................... 29
5.4.5 Run the VSD ............................................................ 29
6. Applications.................................................. 31
6.1 Application overview ............................................... 31
6.1.1 Cranes...................................................................... 31
6.1.2 Crushers................................................................... 31
6.1.3 Mills.......................................................................... 32
6.1.4 Mixers ...................................................................... 32
7. Main Features .............................................. 33
7.1 Parameter sets........................................................ 33
7.1.1 One motor and one parameter set ........................ 34
7.1.2 One motor and two parameter sets....................... 34
7.1.3 Two motors and two parameter sets..................... 34
7.1.4 Autoreset at trip ...................................................... 34
7.1.5 Reference priority.................................................... 34
7.1.6 Preset references.................................................... 35
7.2 Remote control functions ....................................... 35
7.3 Performing an Identification Run........................... 37
7.4 Using the Control Panel Memory............................ 37
7.5 Load Monitor and Process Protection [400]......... 38
7.5.1 Load Monitor [410]................................................. 38
8. EMC and Machine Directive........................ 41
8.1 EMC standards........................................................ 41
8.2 Stop categories and emergency stop .................... 41
9. Operation via the Control Panel.................. 43
9.1 General .................................................................... 43
9.2 The control panel .................................................... 43
9.2.1 The display............................................................... 43
9.2.2 Indications on the display....................................... 44
9.2.3 LED indicators ......................................................... 44
9.2.4 Control keys............................................................. 44
9.2.5 The Toggle and Loc/Rem Key ................................ 44
9.2.6 Function keys .......................................................... 46
9.3 The menu structure ................................................ 46
9.3.1 The main menu ....................................................... 46