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Entron iPAK2 User Manual
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iPAK2 User Guide
9
1.3.
Weld schedule parameters
Presqueeze
Squeeze
Pre-he
at
Cool1
Upslope
Main heat
Cool2
Downslope
Pulses
Post-heat
1
Hold
Off
WAV selection
1
Aux valve control
Retract/Hi
-lift
Electrode selection
1
Force profile
1
SCR selection
1
Current monitor
Conduc
tion moni
tor
1
Force monitor
Spot weld
Roll-spot we
ld
1
Seam weld
1
1
Extended f
eature
The
extended features
option
can be enabled for greater flexib
ility or
more demanding applic
ations.
9
11
Table of Contents
Default Chapter
4
Table of Contents
4
1 Introduction
8
Part Numbers
8
Features
9
Weld Schedule Parameters
10
Programming Options
11
Netflash
11
WSP3 Pendant
11
Ethernet/Ip
11
Modbus
11
Communications
12
Applications
13
2 Weld Control
16
Sequence Timing
16
Program Options
17
Current Control
18
PW Mode
18
Ccu Mode
18
CCC Mode
18
Timing Diagrams
19
Spot Weld
19
Spot Pulsation
19
Spot Repeat
20
Seam
20
Roll-Spot
21
Second Stage
22
Retract
23
Force Control
25
Valve Control
26
Multi-Electrode Operation
27
Program Selection
27
Internal Program Selection
27
External Program Selection
27
Program Selection for Spot Welding
27
Program Selecting for Seam Welding
27
Analog Control
28
3 Multi-Weld Operation
29
Multi-Electrode Operation
31
Cascade Operation
32
4 Electrode Management
33
Steppers
33
Counters
34
Current Calibration
35
Maximum Primary Current
35
Current Measurement by Built-In CT
35
Current Measurement by External Toroid (Spot Weld Only)
36
CCC Calibration
37
Force Calibration
38
5 Input/Output (I/O)
39
Inputs
39
Outputs
40
Softstart
40
Analog Signals
41
Analog Input Ch1
41
Analog Output
41
Analog Input Ch2
41
Toroid
41
Discrete Interface
42
Inputs
42
Outputs
42
LED Indicators
43
Heartbeat LED (1)
43
Ready LED (2)
43
Sequence LED (3)
43
Weld LED (4)
43
Data Send/Receive Leds (5
43
NS/MS Leds
43
6 Modbus
44
Access Types
44
Inputs to Ipak2
45
Outputs from Ipak2
46
Parameter Mapping
50
Weld Program Parameters
51
Electrode Parameters
54
Calibration Parameters
55
Configuration Parameters
56
7 Ethernet/Ip
58
Functionality
58
Ports
58
Status Leds (MS & NS)
58
Cyclic I/O (Class 1 Connection)
59
Parameter Programming
60
Interfacing with a PLC
60
8 Configuration
61
9 Duty Cycle Limiter
62
10 Status Messages
63
11 History Log
64
12 Programming
65
Security
65
PIN Codes
65
Edit Switch
65
Programming with WSP3 Pendant
66
Keypad
67
Diagnostic or Status Screen
67
Menus
68
Backup/Restore
69
Initialise Data
69
Programming with Netflash
69
Programming with MODBUS
69
Programming with Ethernet/Ip
69
13 Tutorials
70
Controlling an Air over Oil System
70
Testing the Weld Current
71
Current Monitor
71
Conduction Monitor (C-Monitor)
71
Using the Valves to Control a Multi-Head Machine
72
Controlling a Multi-Welder
75
Resetting Faults
77
Wsp3
77
Netflash
77
Discrete Input
77
Bus Input
77
Setting the IP Address
78
Ipak2V2
78
Ipak2
78
Updating the Firmware
81
14 Terminology
82
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Entron iPAK2 Specifications
General
Brand
Entron
Model
iPAK2
Category
Controller
Language
English
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