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Entron EN1000 series - User Manual

Entron EN1000 series
167 pages
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ENTRON Controls, LLC. 700120S Page 1
INSTRUCTION MANUAL
700120S
EN1000/EN1001
SERIES CONTROLS
MICROPROCESSOR BASED
Weld Sequence Controls
With
Solid State Thyristor Contactors
INCLUDES:
Appendix E EN1000/EN1001 Bench Controls
Appendix F EN1003 Controls
Wiring Diagrams
Cabinet Style EN1000 EN1001
S 421180 421270
T/D/LS/LF/FP 421210 421269
E 421212 421268
D/T 421387 421377
C 421498 421499
IMU 421424 421423
Intended for use with firmware versions 619016-002Z and higher
Distributed by:
www.resistanceweldsupplies.com
888-654-WELD (9353)
sales@productionengineering.com
PRODUCTION ENGINEERING
1344 Woodman Dri
Dayton, Ohio 45432

Table of Contents

Other manuals for Entron EN1000 series

Questions and Answers

  • M
    Maria ChapmanAug 17, 2025
    What to do if the Entron EN1000 sequences but will not weld?
    • H
      Hannah WeaverAug 17, 2025
      If the Entron Controller sequences properly but does not weld, first check any external weld/no weld switch or the WELD/NO WELD switch on the front panel, ensuring proper operation and secure wiring. If no external switch is present, use a jumper across NW1 & GND. Then, verify the welding transformer is connected to the lugs in the control (H1 and H2). Inspect for corroded or open connections, ensuring the welding electrodes close on the workpiece. If issues persist, the Terminal Strip/Firing PCB or the Control/Display PCB may be defective and need replacement with a board of the same A/N. Also check for missing phase.
  • R
    Renee RomeroAug 20, 2025
    Why does the solenoid valve chatter on my Entron Controller?
    • K
      Kimberly WoodAug 20, 2025
      If your Entron Controller initiates and sequences properly, but the solenoid valve chatters, there are several potential causes. First, ensure that the valve supply voltage is not varying below -15% tolerance and that the valve coil has the correct voltage. Also, check for sufficient air pressure and loose connections in the valve wiring. If these steps don't resolve the issue, the Control/Display PCB or the Terminal Strip/Firing Board may be defective and need replacement. Refer to the Wiring Diagram for the correct A/N when replacing boards.
  • V
    victor59Aug 22, 2025
    What to do if Entron EN1000 initiates, but stays in SQUEEZE?
    • G
      Gabriel SchneiderAug 22, 2025
      If the Entron Controller initiates but remains in the SQUEEZE stage, the pressure switch connected to PS1 & GND may be defective or malfunctioning. Check the switch. If no pressure switch is used, try using a jumper for PS1 & GND. Alternatively, the Control/Display or Terminal Strip/Firing PCB might be defective, requiring replacement with a board stamped with the same A/N.
  • H
    Heather HolmesAug 26, 2025
    Why does the Entron EN1000 Controller not initiate, but the welder head or arms close?
    • V
      Victoria BrownAug 26, 2025
      If your Entron Controller does not initiate but the welder head or arms close, it might be mis-wired for Single Stage operation. Check the pilot switch wiring and ensure the pilot switch operates correctly, with the First Stage closing before the Second Stage. If the wiring and switch function correctly, the Control/Display or Terminal Strip/Firing PCB may be defective, requiring replacement with a board stamped with the same A/N.
  • W
    wheelermollyAug 28, 2025
    How to troubleshoot an Entron Controller with power ON but no display?
    • K
      kathleen75Aug 28, 2025
      If your Entron Controller power switch is ON but there is no display, the control fuse F1 may be blown, the circuit breaker may be defective, or the control board may be defective. Check that the control is being powered by all phases. Replace the circuit breaker or the control board if necessary.
  • L
    lewischarlesAug 31, 2025
    What to do if Entron EN1000 Controller initiates, valve light on, but electrodes don't close?
    • M
      Megan PalmerAug 31, 2025
      If your Entron Controller initiates, and the valve light comes on, but the electrodes do not close, there could be a mis-wiring or broken wires in the solenoid valve circuit. Check the terminals VL1, SV1 and SV2, and the associated wiring, referring to the Wiring Diagram. It's also possible that the hydraulic (or air) line is blocked. Check the pressure and repair or replace any faulty air accessories.
  • W
    William NealSep 2, 2025
    Why will my Entron EN1000 Controller not initiate?
    • D
      Daniel HansenSep 3, 2025
      If your Entron Controller will not initiate, the initiation switch(es) may be defective and need replacement. Check for loose or broken wires at the initiation switch(es) and at the Terminal Strip (FS1, FS2, etc.). Also, the valve fuses F6 - F8 may be blown, so check the valve solenoid coil. If these are not the cause, the Control/Display or Terminal Strip/Firing PCB may be defective and need replacement with a board stamped with the same A/N.
  • M
    Ms. Kelli LindseySep 5, 2025
    How to fix inconsistent welds with Entron EN1000 Controller?
    • K
      Kevin SalasSep 6, 2025
      If you are experiencing inconsistent welds with your Entron Controller, check for varying air pressure by inspecting the air supply and accessories. Ensure the workpiece is square with the electrodes, checking the welding fixtures setup or electrode alignment. Verify proper part fit-up and that the material to be welded is free from excessive dirt, paint, and oxides. Finally, check all terminal and/or lug connections inside the cabinet for any looseness.
  • T
    Thomas CaldwellSep 8, 2025
    Why are my Entron EN1000 welds too "HOT"?
    • J
      Judith RomeroSep 8, 2025
      If your Entron Controller is producing "HOT" welds, check the air supply and accessories to ensure sufficient air pressure. Reduce the WELD count duration and decrease the PERCENT CURRENT. Also, dress or replace the tip with the proper size.
  • R
    Rachel SmithSep 12, 2025
    Why are my Entron EN1000 welds too cool?
    • D
      Douglas CamposSep 12, 2025
      If your Entron Controller is producing welds that are too cool, the line voltage may be dropping due to a high KVA demand for the welding transformer. Check the line voltage. Also, check the air system regulator, as excessive pressure at the electrodes could be a factor. Increase the WELD count duration and properly dress the tips.

Summary

Programmable Functions

Installation

Installation and Mounting Diagrams - S Cabinet

Provides diagrams for installing and mounting the "S" style cabinet.

Installation and Mounting Diagrams - E Cabinet

Provides diagrams for installing and mounting the "E" style cabinet.

Installation and Mounting Diagrams - T;D and L Cabinets

Provides diagrams for installing and mounting "T/D" and "L" style cabinets.

General Operating Requirements

Fusing and Safe Operation

Covers fuse types, locations, and essential safety precautions.

Terminal Strip Diagrams and Connections

Illustrates terminal strip layouts and connection details.

Introduction to Data Programming

General Programming

Outlines the basic steps for entering and modifying weld schedules.

Sequence (Schedule) Parameters Programming

Lists standard and extended parameters for programming weld schedules.

Extended Functions

Introduces extended functions for special applications and setup.

Seam Welding Mode

Details programming for SEAM welding operations (intermittent and continuous).

Schedule Select

Describes internal, external, and binary schedule selection modes.

Automatic Voltage Compensation and Monitoring

Explains automatic voltage compensation and monitoring settings.

Constant Current Modes (EN1001 only)

Details selection of constant current modes and current sensors.

Range (EN1001 only)

Explains setting the range for secondary current in constant current modes.

Current Offset

Describes current adjustment limits for single schedules or all schedules.

General Operating Instructions

Cycle Modes

Details the different cycle modes (Non-repeat, Repeat, Chained, etc.).

Slope Modes

Valve Modes

Stepper on EN1000;EN1001 Series Controls

Stepper Programming

Covers extended function, sequence, and step count programming for steppers.

Sequence (Schedule) Initiation in Stepper Mode

Explains schedule selection options for stepper modes.

Stepper Operation

Details the operation algorithms for stepper modes S.t.=01 and S.t.=02.

Constant Current Operation (EN1001 only)

Hardware Setup

Covers setting up current sensors (Transformer vs. Rogowski Coil).

Software Parameters Setup

Details working modes for compensation and monitoring with current sensors.

Learning-Type Setup Process for Auto-Range Working Mode

Describes the process for setting up auto-range compensation.

Applications and Programming Examples

Error Codes and Troubleshooting

Error Codes

Lists and explains common error codes and their possible causes.

Troubleshooting

Provides a troubleshooting guide for common operational issues.

Troubleshooting Guide

Offers solutions for specific trouble symptoms.

Appendix A - Error Codes

Appendix B Programming and Setup

Introduction to Programming EN1000;EN1001 Series Controls

Introduces the process of programming the EN1000/EN1001 controls.

Constant Current Programming and Setup (EN1001 only)

Guides on programming constant current settings for EN1001.

Appendix C S49 Schedule Select Option Installation

Appendix D Weldsafe 5000

Weldsafe 5000 Operation

Explains the operation of the Weldsafe 5000 ground fault and check relay.

Ground Fault Sensing Operation

Details the ground fault sensing and protection features.

Ground Checking Operation

Describes the ground checking features for equipment safety.

Appendix F EN1003 Three Phase DC Controls

Appendix G EN1000 Series Response Times

Entron EN1000 series Specifications

General IconGeneral
BrandEntron
ModelEN1000 series
CategoryController
LanguageEnglish

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