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GE P741 User Manual

GE P741
560 pages
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GE Energy Connections
Grid Solutions
MiCOM P40 Agile
P741, P742, P743
Technical Manual
Busbar Differential Protection Relay
Hardware version: J and K
Software version: 51
Publication reference: P74x/EN M/Na7

Table of Contents

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GE P741 Specifications

General IconGeneral
BrandGE
ModelP741
CategoryRelays
LanguageEnglish

Summary

Introduction

1. DOCUMENTATION STRUCTURE

Summarizes the contents of each section of the manual, detailing their purpose and scope.

2. INTRODUCTION TO MiCOM

Provides a general overview of the MiCOM concept, its components, and its capabilities in electricity supply.

3. PRODUCT SCOPE

Details the range of P74x differential busbar protection relays and their application in substations.

Technical Data

Design

Describes the modular Px40 platform relay design, including case sizes for P741, P742, and P743.

Mechanical Specification

Details mechanical aspects like enclosure protection, weight, and terminal types for the P74x series.

Ratings

Specifies the electrical ratings for AC measuring inputs, AC current, power supply, and operating ranges.

Type Tests

Lists various type tests performed on the relays, including insulation, EMC, electrical fast transient, and mechanical robustness.

Getting Started

1. GETTING STARTED

Covers initial setup and familiarization with the relay, including user interfaces and menu structure.

1.1 User interfaces and menu structure

Explains how to access relay settings and functions via the front panel and communication ports.

1.2 Introduction to the relay

Introduces the relay's front panel features, including the LCD, keypad, LEDs, and hinged covers.

1.3 Relay connection and power-up

Guides on connecting the relay power supply, verifying voltage, and initial power-up procedures.

1.4 Introduction to the user interfaces and settings options

Details the three primary user interfaces for relay interaction: front panel, front port, and rear port.

1.5 Menu structure

Explains the tabular arrangement of the relay's menu structure, organized by columns and rows for settings.

Settings

1. SETTINGS

Provides a comprehensive guide to configuring the relay's various settings, including protection, control, and disturbance recorder parameters.

1.1 Relay settings configuration

Explains how to configure relay settings, including managing protection, control, and communication features via the configuration column.

1.1.1 “System data” column

Details the system data settings for the Central Unit P741, covering language, password, description, and frequency.

1.1.2 “Configuration” column (P741 Central Unit)

Describes the configuration options for the P741 Central Unit, including restoring defaults and managing setting groups and individual functions.

1.1.3 “Configuration” column (P742 / P743 Peripheral Units)

Details the configuration options specific to the P742 and P743 Peripheral Units, covering restore defaults, setting groups, and function visibility.

1.2 Protection settings

Outlines the various protection settings available for the P74x relays, including differential, earth fault, overcurrent, and dead zone protections.

Operation

1. OPERATION OF INDIVIDUAL PROTECTION FUNCTIONS

Explains the operational principles and application of individual protection functions, such as busbar differential protection and overcurrent protection.

1.1 Busbar Biased Current Differential Protection

Details the operating principle of busbar biased current differential protection, including Kirchhoff's law and bias characteristics.

1.2 Busbar Protection

Covers the bias characteristic, differential current settings, scheme supervision, and earth characteristic element for busbar protection.

1.3 Additional protections

Describes additional protection functions like Dead Zone protection, Stub protection, and Circuit Breaker Fail (CBF).

Application Notes

1. INTRODUCTION

Provides an overview of substation busbar protection, emphasizing the importance of reliable, fast, and discriminative operation.

2. APPLICATION OF INDIVIDUAL PROTECTION FUNCTIONS

Details the application of individual protection functions within the P74x scheme, including busbar protection and breaker failure protection.

2.1 Busbar Protection

Focuses on busbar biased current differential protection, including setting guidelines and typical configurations.

2.2 Additional protections

Describes the application of additional protections like Dead Zone (DZ), Over Current (OC), Earth Fault (EF), Stub protection, and Circuit Breaker Fail (CBF).

Firmware Design

1. RELAY SYSTEM OVERVIEW

Provides a high-level overview of the relay's hardware architecture, detailing various modules like processor, coprocessor, and communication boards.

2. HARDWARE MODULES

Describes the individual hardware modules that constitute the P74x relay system, including their functions and connectivity.

3. RELAY SOFTWARE

Details the software components of the relay, including the real-time operating system, system services, platform, communication, and protection & control software.

3.5 Protection and control software

Explains the role of the protection and control software in processing algorithms, interfacing with other software components, and ensuring fast response times.

4. SELF TESTING & DIAGNOSTICS

Details the relay's self-monitoring functions for checking hardware and software operation, including start-up diagnostics and continuous self-checking.

Commissioning

1. INTRODUCTION

Introduces the commissioning process for numerical relays, emphasizing hardware verification and application-specific settings.

2. SETTING FAMILIARISATION

Guides users on familiarizing themselves with the relay's menu structure, key access, and the process of applying settings.

3. EQUIPMENT REQUIRED FOR COMMISSIONING

Lists the minimum and optional equipment necessary for commissioning the P74x relays, including test sets and software.

4. PRODUCT CHECKS

Details essential checks to perform on the relay before and after applying auxiliary supply to ensure correct functioning and physical integrity.

5. COMMISSIONING TEST MENU

Explains the test modes available for Peripheral Units (PU) and Central Units (CU) to verify relay operation and output contact functionality.

6. SETTING CHECKS

Outlines methods for verifying that application-specific settings and programmable scheme logic have been correctly applied to the relay.

Troubleshooting

1. INTRODUCTION

Explains the purpose of the troubleshooting section to identify error conditions and guide corrective actions for relay modules.

2. INITIAL PROBLEM IDENTIFICATION

Provides a table linking common symptoms to specific sections for detailed analysis and problem resolution.

3. POWER UP ERRORS

Details procedures for diagnosing and resolving issues encountered during the relay's power-up sequence, including checking wiring and internal modules.

4. ERROR MESSAGE/CODE ON POWER-UP

Explains how to interpret error messages and codes displayed during the relay's power-up sequence and their relation to specific hardware or software issues.

5. OUT OF SERVICE LED ILLUMINATED ON POWER UP

Guides on troubleshooting the "Out of Service" LED indication, which may point to test mode activation or hardware/software discrepancies.

6. ERROR CODE DURING OPERATION

Lists and explains various error codes encountered during relay operation, providing guidance on verification or modification steps.

SCADA Communications

1. SCADA COMMUNICATIONS

Outlines the remote communication interfaces of the relay, including protocols like Courier, EIA(RS)485, and Ethernet.

1.1 Introduction

Introduces the relay's remote communication capabilities and supported protocols, emphasizing the importance of protocol documentation.

1.2 Rear port information and connection advice – EIA(RS)485 protocols

Provides details on connecting and configuring the rear EIA(RS)485 communication port, including bus topology and termination requirements.

1.3 Second rear communication port (SK4)

Describes the optional second rear communication port, its physical links (K-Bus, EIA(RS)485, EIA(RS)232), and its use for modem or multiplexer connections.

1.4 Ethernet communication

Explains Ethernet communication options, including legacy protocols and the mandatory IEC 61850-8.1 protocol for Ethernet-enabled relays.

3. IEC 61850 ETHERNET INTERFACE

Details the IEC 61850 standard for Ethernet-based communication in substations, covering its benefits and implementation in MiCOM relays.

3.2 What is IEC 61850?

Explains the IEC 61850 standard, its components, and advantages like interoperability and high-speed data rates.

3.3 IEC 61850 in MiCOM relays

Describes how IEC 61850 is implemented in MiCOM relays, covering capabilities, configuration, and data models.

Firmware Design

1. RELAY SYSTEM OVERVIEW

Provides a high-level overview of the relay's hardware architecture, detailing various modules like processor, coprocessor, and communication boards.

2. HARDWARE MODULES

Describes the individual hardware modules that constitute the P74x relay system, including their functions and connectivity.

3. RELAY SOFTWARE

Details the software components of the relay, including the real-time operating system, system services, platform, communication, and protection & control software.

3.5 Protection and control software

Explains the role of the protection and control software in processing algorithms, interfacing with other software components, and ensuring fast response times.

4. SELF TESTING & DIAGNOSTICS

Details the relay's self-monitoring functions for checking hardware and software operation, including start-up diagnostics and continuous self-checking.

Maintenance

1. MAINTENANCE

Outlines the recommended maintenance period and checks for GE protective relays to ensure continued correct operation.

1.1 Maintenance period

Discusses recommended periodic monitoring and factors influencing maintenance frequency for GE protective relays.

1.2 Maintenance checks

Details essential local maintenance checks, including alarms, opto-isolators, output relays, and measurement accuracy.

1.3 Method of repair

Provides guidance on relay repair, recommending PCB replacement due to surface-mount components and ESD precautions.

1.4 Recalibration

Addresses recalibration requirements, noting it's generally not needed unless the input module PCB is replaced.

1.5 Changing the relay battery

Explains the procedure for changing the relay battery, including safety precautions and battery type recommendations.

1.6 Cleaning

Provides instructions for cleaning the relay equipment, emphasizing the use of a lint-free cloth with clean water and avoiding harsh chemicals.

Troubleshooting

1. INTRODUCTION

Explains the purpose of the troubleshooting section to identify error conditions and guide corrective actions for relay modules.

2. INITIAL PROBLEM IDENTIFICATION

Provides a table linking common symptoms to specific sections for detailed analysis and problem resolution.

3. POWER UP ERRORS

Details procedures for diagnosing and resolving issues encountered during the relay's power-up sequence, including checking wiring and internal modules.

4. ERROR MESSAGE/CODE ON POWER-UP

Explains how to interpret error messages and codes displayed during the relay's power-up sequence and their relation to specific hardware or software issues.

5. OUT OF SERVICE LED ILLUMINATED ON POWER UP

Guides on troubleshooting the "Out of Service" LED indication, which may point to test mode activation or hardware/software discrepancies.

6. ERROR CODE DURING OPERATION

Lists and explains various error codes encountered during relay operation, providing guidance on verification or modification steps.

Installation

1. RECEIPT OF RELAYS

Instructs on inspecting relays upon receipt for external damage sustained during transit and notifying the manufacturer of any issues.

2. HANDLING OF ELECTRONIC EQUIPMENT

Details essential precautions for handling electronic components, including ESD protection measures and proper handling techniques for PCBs.

3. STORAGE

Provides guidelines for storing relays to prevent dust and moisture damage, including battery isolation strip usage and temperature recommendations.

4. UNPACKING

Advises on careful unpacking of relays to avoid damaging components or losing parts, emphasizing the importance of handling by skilled persons.

5. RELAY MOUNTING

Explains relay mounting options, including rack and panel mounting, and the use of blanking plates and sealing rings.

5.1 Rack mounting

Details the process of rack mounting relays using single tier frames, specifying screw types and considerations for conventional self-tapping screws.

5.2 Panel mounting

Describes flush mounting relays into panels using M4 SEMS Taptite screws and the option of using tapped holes or collars for semi-projection mounting.

6. RELAY WIRING

Covers relay wiring, including terminal block connections for current transformers, auxiliary supply, communication ports, and earth connections.

6.1 Medium and heavy duty terminal block connections

Details the recommended wire sizes and types for medium and heavy-duty terminal blocks, including considerations for pre-insulated ring terminals.

6.2 RS485 port

Explains the connection requirements for the RS485 port, including cable specifications and the importance of correct polarity.

6.7 Earth connection

Emphasizes the necessity of connecting every relay to the local earth bar using M4 earth studs and proper conductor management to prevent electrolytic action.

7. P741 - CENTRAL UNIT

Provides specific hardware description and rear view terminal block layout for the P741 Central Unit.

8. P742 – PERIPHERAL UNIT

Details the hardware description and rear view terminal block layout for the P742 Peripheral Unit.

9. P743 – PERIPHERAL UNIT

Provides the hardware description and rear view terminal block layout for the P743 Peripheral Unit.

10. EXTERNAL CONNECTION DIAGRAMS

Refers to Appendix A for a comprehensive list of wiring and communication diagrams.

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