5.4
Mounting the C clamps (optional) ............................................................................................. 49
5.4.1 Mounting the rope winches to the C-clamp ...................................................................... 50
5.5 Mounting the winch bracket (optional) ...................................................................................... 51
5.5.1 Mounting the rope winches to the winch bracket ............................................................. 51
5.6 Electrical connection ................................................................................................................. 53
5.7 Mounting the wire ropes ............................................................................................................ 55
5.7.1 Mounting on the C-clamp ................................................................................................. 55
5.7.2 Fastening on the rope winch ............................................................................................ 56
5.7.3 Approach plate limit switch ............................................................................................... 58
5.7.4 Fasten the clamping weight .............................................................................................. 58
5.7.5 Rope reel drum (option) .................................................................................................... 59
5.8 Check after assembly and before each operation .................................................................... 60
6 Operation .......................................................................................................................................... 61
6.1 Safety during operation ............................................................................................................. 61
6.2 Commissioning .......................................................................................................................... 61
6.2.1 Safety check before starting work .................................................................................... 62
6.3 Operation / Function .................................................................................................................. 64
6.3.1 Single control box ............................................................................................................. 65
6.3.2 Central control box............................................................................................................ 66
6.3.3 Emergency shut-down ...................................................................................................... 67
6.4 Interrupting work – end of work ................................................................................................. 67
6.5 Accessories ............................................................................................................................... 67
6.5.1 Cold package .................................................................................................................... 67
7 Disassembly ..................................................................................................................................... 68
8 Maintenance – Checking – Cleaning .............................................................................................. 69
8.1 Inspections ................................................................................................................................ 69
8.1.1 Documenting the results ................................................................................................... 70
8.1.2 Checks before initial operation ......................................................................................... 70
8.1.3 Checks after assembly/daily before starting operation..................................................... 70
8.1.4 Recurring checks .............................................................................................................. 70
8.1.5 Checks after extreme weather conditions ........................................................................ 71
8.2 Maintenance schedule .............................................................................................................. 72
8.3 Replenishment and inspection tasks ......................................................................................... 74
8.3.1 Visual checks .................................................................................................................... 74
8.4 Wear and Function Checks ....................................................................................................... 75
8.4.1 Check for overload............................................................................................................ 75
8.4.2 Check EMERGENCY LIMIT limit switch .......................................................................... 75
9 Malfunctions – Diagnosis – Repair ................................................................................................ 76
9.1 Malfunction table ....................................................................................................................... 76
9.2 Malfunction rectification ............................................................................................................. 78
9.2.1 Motor is not producing full output ..................................................................................... 78
9.2.2 Overload warning device has triggered ............................................................................ 78
9.2.3 Rope stop has triggered ................................................................................................... 79
9.2.4 Inspection of the working platform after mounting the drive rope .................................... 80
9.3 Rescuing persons from the working platform ............................................................................ 81
9.3.1 Basic conduct in the event of a rescue/malfunction ......................................................... 81
9.3.2 Rescue procedures .......................................................................................................... 82
9.4 Repair ........................................................................................................................................ 84
10 Disposal of the machine .................................................................................................................. 85
10.1 Information about the service life for EAC................................................................................. 85
11 Summary of instruction plates ....................................................................................................... 86
12 Documenting the checks ................................................................................................................ 87