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Gerber HS15 Plus - User Manual

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HS15
plus
USER MANUAL

Table of Contents

Questions and Answers

Summary

Introduction to HS15 plus Plotter

Performance Features

Details the HS15plus's capabilities in cutting and pouncing with various technologies.

Convenience of Use

Highlights features making the HS15plus easy and convenient to use, including material handling.

About This Manual

Explains the manual's structure and content, guiding users through installation and operation.

Support Information and Contact

Provides contact details and assurance for customer support and technical assistance.

Package Contents

Lists all items included in the HS15plus plotter shipping carton for user verification.

Tool Kit Contents

Details the specific items found within the provided tool kit for plotter maintenance and setup.

Installation Guide for HS15 plus Plotter

Assembling the Plotter

Step-by-step instructions for physically setting up the HS15plus plotter unit.

Connecting the Plotter

Guides on how to connect the HS15plus plotter to the GRAPHIX ADVANTAGE system via RS-232.

Communication Parameters

Specifies RS-232 communication settings required for systems other than GRAPHIX ADVANTAGE.

Power Cords Setup

Instructions for connecting power to the HS15plus plotter and the GRAPHIX ADVANTAGE system.

Power-up Sequence

Describes the sequence of events and indicator lights when the HS15plus is powered on.

Adding the HS15 plus Plotter to System

Procedure to integrate the HS15plus plotter into the GRAPHIX ADVANTAGE system software.

Adding Multiple Plotters

Instructions for adding multiple plotters to the system configuration.

Deleting Plotters from System

Instructions on how to remove a plotter from the system configuration via the GSP Setup program.

Assigning Default Plotter

Steps to designate a primary plotter when multiple plotters are connected to the system.

Materials and Tools for HS15 plus

Material Products Overview

Overview of Gerber vinyl and other materials compatible with the HS15plus plotter.

Loading Material onto Plotter

Instructions on how to properly load various materials onto the plotter's roll holder.

Idler Roller Function

Explains the function of the idler roller and how to feed material through it.

Helpful Hints for Material Handling

Provides practical tips and advice for efficient material handling and plotter operation.

Tool Force Dial Adjustment

Details the function and adjustment of the tool force dial for optimal cutting pressure.

Tool Force Settings Guidance

Offers initial suggestions for tool force settings based on material type and application.

Tool Force Adjustments Factors

Discusses factors affecting tool force and the need for setting adjustments.

Tool Holders Identification

Information on the identification and function of different tool holders.

Pen Holder and Pens Installation

Instructions for installing and using the pen holder and pens for plotting.

Pen Replacement Procedure

Step-by-step guide for replacing pens in the pen holder.

Pounce Wheel Holder

Explains the pounce wheel holder, its alignment options, and plotter speed considerations.

Pounce Wheel Holder Installation

Procedure to correctly install the pounce wheel holder into the carriage spindle.

Pounce Wheel Replacement

Instructions for replacing the pounce wheel in its holder.

Knife Holder and Blades

Overview of knife holders, blade types, wear, and damage considerations.

Blade Replacement Procedures

Detailed procedures for replacing tangential and swivel knife blades.

Plotter Operation Guide

Travel Limits

Explains how the plotter determines and respects its operational travel limits.

Power Up Sequence

Describes the sequence of events and indicator lights when the HS15plus is turned on.

Front Panel Controls

Details the keys and their functions on the HS15plus front panel for controlling operations.

Slew Keys Operation

Explains the function of the slew keys for positioning carriage, material, and drum.

Swivel Knife Key Function

Covers the selection of swivel knife or tangential knife modes and their implications.

Init Knife Key for Swivel Knife

Instructions for initializing the swivel knife to a known position before operation.

Run Single Key for Single Jobs

Details how to plot single jobs and the plotter's behavior after job completion.

Run Cont Key for Continuous Jobs

Explains continuous plotting mode for executing multiple jobs sequentially.

Reset Key Functions

Describes the RESET key's functions for emergency stops, error clearing, and diagnostics access.

Special Diagnostics for HS15 plus

Diagnostic Options Overview

Lists and describes the available diagnostic tests for the HS15plus plotter.

Wagon Wheel Test Plot

Procedure to perform a test plot to verify X, Y, Z axes operation after adjustments.

Square;Circle Test Plot

Procedure to plot squares and circles to check X, Y, Z, and theta axes in cut mode.

X08 Cut Test

Procedure for performing a test cut to evaluate the quality of the plotter's cutting.

Error Conditions and Troubleshooting

Error Signals Identification

Identifies the three types of error signals the HS15plus plotter may display.

Determining Error Numbers

Guides on how to interpret beeps and lights to identify specific error codes.

Error Codes and Operator Responses

Lists specific error codes, their descriptions, and recommended operator responses.

Maintenance for HS15 plus Plotter

Cleaning and Lubrication

Instructions for routine cleaning and lubrication to maintain plotter performance.

Tool Holders and Carriage Spindle Cleaning

Procedure for cleaning the spindle bore and tool holders.

Carriage and Ball Bushing Cleaning

Guide for cleaning dust and debris from the plotter's carriage and ball bushing.

Sprockets and Bail Arms Maintenance

Instructions for inspecting and cleaning drum sprockets and bail arms.

Fuse Replacement Procedure

Step-by-step instructions for safely replacing the fuse in the plotter.

Plotter Adjustments and Troubleshooting

Troubleshooting Guide

A chart to help identify problems based on symptoms and recommend adjustment procedures.

Replacing Plotter Boards

Information and part identification for replacing internal plotter circuit boards.

Z Axis (Tool Height) Adjustment

Procedure to adjust the tool height for consistent contact with the material.

Theta Axis (Tool Rotation) Adjustment

Procedure to align the tool holder in the carriage spindle for proper rotation.

X Axis Backlash Adjustment

Procedure to adjust X-axis gear mesh for good letter quality in Axis Swap mode.

Y Axis Backlash Adjustment

Procedure to adjust Y-axis gear mesh for good letter quality in Normal mode.

Appendix: HS15 plus Resources

HS15 plus Plotter Parts List

A comprehensive list of parts with their corresponding numbers for identification.

Summary

Introduction to HS15 plus Plotter

Performance Features

Details the HS15plus's capabilities in cutting and pouncing with various technologies.

Convenience of Use

Highlights features making the HS15plus easy and convenient to use, including material handling.

About This Manual

Explains the manual's structure and content, guiding users through installation and operation.

Support Information and Contact

Provides contact details and assurance for customer support and technical assistance.

Package Contents

Lists all items included in the HS15plus plotter shipping carton for user verification.

Tool Kit Contents

Details the specific items found within the provided tool kit for plotter maintenance and setup.

Installation Guide for HS15 plus Plotter

Assembling the Plotter

Step-by-step instructions for physically setting up the HS15plus plotter unit.

Connecting the Plotter

Guides on how to connect the HS15plus plotter to the GRAPHIX ADVANTAGE system via RS-232.

Communication Parameters

Specifies RS-232 communication settings required for systems other than GRAPHIX ADVANTAGE.

Power Cords Setup

Instructions for connecting power to the HS15plus plotter and the GRAPHIX ADVANTAGE system.

Power-up Sequence

Describes the sequence of events and indicator lights when the HS15plus is powered on.

Adding the HS15 plus Plotter to System

Procedure to integrate the HS15plus plotter into the GRAPHIX ADVANTAGE system software.

Adding Multiple Plotters

Instructions for adding multiple plotters to the system configuration.

Deleting Plotters from System

Instructions on how to remove a plotter from the system configuration via the GSP Setup program.

Assigning Default Plotter

Steps to designate a primary plotter when multiple plotters are connected to the system.

Materials and Tools for HS15 plus

Material Products Overview

Overview of Gerber vinyl and other materials compatible with the HS15plus plotter.

Loading Material onto Plotter

Instructions on how to properly load various materials onto the plotter's roll holder.

Idler Roller Function

Explains the function of the idler roller and how to feed material through it.

Helpful Hints for Material Handling

Provides practical tips and advice for efficient material handling and plotter operation.

Tool Force Dial Adjustment

Details the function and adjustment of the tool force dial for optimal cutting pressure.

Tool Force Settings Guidance

Offers initial suggestions for tool force settings based on material type and application.

Tool Force Adjustments Factors

Discusses factors affecting tool force and the need for setting adjustments.

Tool Holders Identification

Information on the identification and function of different tool holders.

Pen Holder and Pens Installation

Instructions for installing and using the pen holder and pens for plotting.

Pen Replacement Procedure

Step-by-step guide for replacing pens in the pen holder.

Pounce Wheel Holder

Explains the pounce wheel holder, its alignment options, and plotter speed considerations.

Pounce Wheel Holder Installation

Procedure to correctly install the pounce wheel holder into the carriage spindle.

Pounce Wheel Replacement

Instructions for replacing the pounce wheel in its holder.

Knife Holder and Blades

Overview of knife holders, blade types, wear, and damage considerations.

Blade Replacement Procedures

Detailed procedures for replacing tangential and swivel knife blades.

Plotter Operation Guide

Travel Limits

Explains how the plotter determines and respects its operational travel limits.

Power Up Sequence

Describes the sequence of events and indicator lights when the HS15plus is turned on.

Front Panel Controls

Details the keys and their functions on the HS15plus front panel for controlling operations.

Slew Keys Operation

Explains the function of the slew keys for positioning carriage, material, and drum.

Swivel Knife Key Function

Covers the selection of swivel knife or tangential knife modes and their implications.

Init Knife Key for Swivel Knife

Instructions for initializing the swivel knife to a known position before operation.

Run Single Key for Single Jobs

Details how to plot single jobs and the plotter's behavior after job completion.

Run Cont Key for Continuous Jobs

Explains continuous plotting mode for executing multiple jobs sequentially.

Reset Key Functions

Describes the RESET key's functions for emergency stops, error clearing, and diagnostics access.

Special Diagnostics for HS15 plus

Diagnostic Options Overview

Lists and describes the available diagnostic tests for the HS15plus plotter.

Wagon Wheel Test Plot

Procedure to perform a test plot to verify X, Y, Z axes operation after adjustments.

Square;Circle Test Plot

Procedure to plot squares and circles to check X, Y, Z, and theta axes in cut mode.

X08 Cut Test

Procedure for performing a test cut to evaluate the quality of the plotter's cutting.

Error Conditions and Troubleshooting

Error Signals Identification

Identifies the three types of error signals the HS15plus plotter may display.

Determining Error Numbers

Guides on how to interpret beeps and lights to identify specific error codes.

Error Codes and Operator Responses

Lists specific error codes, their descriptions, and recommended operator responses.

Maintenance for HS15 plus Plotter

Cleaning and Lubrication

Instructions for routine cleaning and lubrication to maintain plotter performance.

Tool Holders and Carriage Spindle Cleaning

Procedure for cleaning the spindle bore and tool holders.

Carriage and Ball Bushing Cleaning

Guide for cleaning dust and debris from the plotter's carriage and ball bushing.

Sprockets and Bail Arms Maintenance

Instructions for inspecting and cleaning drum sprockets and bail arms.

Fuse Replacement Procedure

Step-by-step instructions for safely replacing the fuse in the plotter.

Plotter Adjustments and Troubleshooting

Troubleshooting Guide

A chart to help identify problems based on symptoms and recommend adjustment procedures.

Replacing Plotter Boards

Information and part identification for replacing internal plotter circuit boards.

Z Axis (Tool Height) Adjustment

Procedure to adjust the tool height for consistent contact with the material.

Theta Axis (Tool Rotation) Adjustment

Procedure to align the tool holder in the carriage spindle for proper rotation.

X Axis Backlash Adjustment

Procedure to adjust X-axis gear mesh for good letter quality in Axis Swap mode.

Y Axis Backlash Adjustment

Procedure to adjust Y-axis gear mesh for good letter quality in Normal mode.

Appendix: HS15 plus Resources

HS15 plus Plotter Parts List

A comprehensive list of parts with their corresponding numbers for identification.

Gerber HS15 Plus Specifications

General IconGeneral
BrandGerber
ModelHS15 Plus
CategoryPrinter
LanguageEnglish

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