Honda C65 - Suspension, Brake, and Drive Chain Faults

7.
FRAME
5. CL UTC SYSTEM
lro -.m le
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Probable cause
--
- - -
1. Clu ch sli ps
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1. Loss of
tension in clutch springs
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2. Worn or warped clutch plate
3. Worn or warped clutch friction disc
2. Clutch w ill not
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1.
Excessi vel y worn clutch fric t ion disc
disengage 2. Improper adjustment
3.
Clutch out of
1. Warped clutch plate or fr i ction disc
adjustment
2.
Uneven tension of clutc h spring
(engine stalls)
6. GEAR CHANGE SYSTEM
Trouble
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Pr obable cau se
- --------- ------------- -
1. Gears will not
engage
2. Gear change pedal
not returning
1. Br ok en lug on shi ft dr um
2. Br oken lug on sh 1ft arm broken
3. Unsmooth movement between shi ft drum
and sh ift fork
4. Br ok en shift fo rk
5. B
rok en lug on counter shaft seco nd
gear
6. Broken l ug on main shaft second and
t hird gear
1. Broken shift return spring
2.
Gear shift spi n dle rubb ing again st case
or cover
109
Co e ct i e
ac io n
1.
e:= ::::e
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2.
Rep c::e
3. Repo 'r
~ -s :: ::::e
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1. Rep air
or ·e:: :::e
2.
Adj ust
to prope
speci 1 ca ion
l. Repair
2. M easure tensi on
and
r
epa ir
o r
replace
Co rec ·• e ac• ion
I . Rep l ace
2. Rep l ace
3. Repair
4.
Re pl ace
5. Replace
6. Re
plac e
1. Re place
2. Repair
- -----i--------- ---- - -
~~- - -~ ~~~ ~~~~~~~~-
3. Gear jumps out of
· engagement
1. Worn lug on counter sha ft second gear
2. Worn lug on main shaft secon d and
third gear
3. Worn or bent shift fork
4. Broken or lo ss of tension of s hift drum
stopper spring.
1. Repair or rep l ace
2. Repair o r replace
3. Re pl ace
4. Replace