Honda C65 - Rear Cushion Diagram; Front Cushion Inspection; Front Cushion Reassembly; Characteristic of Front Cushion Spring Diagram

52
4.
~ Locknut Stopper
rubber
1--Spdng go;~
B ttom metal
· complete
Sp:ing
~
Spring
seat
[k
Ou te r
collar
Figure 4-11. Comp on ent parts of front cushion
Load k~ F ront cu shion spring characteristic
120 !-- ---------. Free len gth
( 265 lb) C50 , C50M , C65,C65M 130.7mm (5.14in)
IOO C65.S50 130 mm( 5.12 in)
( 220 l b)
63
(138.5 lb)
Deformation
Figure 4- 12. Ch ar ac teristic of fro nt cu sh i on sp ring
4.3
REAR CUSHION
Rear damper inner pipe
Rear damper piston ro .d
FRAME
b. Inspection
11 l Inspect for th e damper as it
have an ad verse err ec' on th e dam pening cha -
acteristics as we ll as produ cing undesire ab le
noise .
12) Fr on t cushion spring (Fig. 4-1 2)
Standard Value
Servi
ceable Limit
Load
50 kg/1 09 mm
1110 lb / 4.29 in .)
Ad ju st or replace if
100 kg/ 92.1 mm
Load
1220 lb/ 3.63 in.)
under
90 kg/ 92 .1 mm
Free
Tilt
13)
14)
15)
I 198 lb / 3.35 in.)
Replace
if under
length
130.7
mm 15.14 in.)
120 mm
14.72 in.)
Replace
if over 4 °
Front fork piston diameter
Standard va lue->16mm-0 . 016
-0.043
(0
6300
-0.0006 . )
· -0.0017 In
Front fork bottom case diameter
Standard value->16mm +0.027 ( +0.0011
-0 0.6300 -0
Damping capacity of front cushion damper
30-35kg / 0 . 5m / sec . 166-771b / 19.68 in / sec)
in)
c. Reassembly
The reassembly shall be performed in the reve rse
o r der of the disassembly.
cushion piston
(Note)
a. Wash all com p onen t parts of the suspensio n
arm and lubri cate w ith grease, appl y oil o n
th e d ust seal.
b . After reassembl y, apply g r ease through the.
grease fitting .
damper valve stopper
damper ro cl guide
Rear cushion collar
cushion
upper rubber bushing
cushiOn upper r ub ber
bushing collar
cus hi on upper metal
24mm washer
Figure 4-13A. Rear cushion cross sectional diagram IS65, S50, C65l