Honda C65 - Clutch Disassembly; Clutch Inspection; Clutch Center Guide Diagram; Primary Drive Gear Diagram

:;~ G- C~NK CASE CO V ER
::--:: - cose ::::::; = ......
. •. cs-e- -e-::: .e the 14 mm
cc- ::e -e•o ed as a
oi disasserr ~ ~ i ~g he clutch unit can
_ -:: :eo by he us e of special too ls. (Fig. 3.66)
center guide.
(Fig.
3- 67)
St andard Value Serviceable
Limit
17 mm
10 .670 in.l
Replace
if over
~~
c·a
+0 .006
10.0002
in.)
- 0.012 10 .0004 in.)
17.1 10.674 i n.)
21 mm
10.827 in.)
Repla
ce
if u nde r
~--s·de dio -0 .05 10.002 in.)
- 0.09 10.0035 in.)
19.98
10.787 in .)
20.6
10.812
in.)
Repla
ce if u nder
-=-g·n
+ O
10 in.l
-0 .1
10.004
in.l
20.4 10.8 in.l
---011
0.03 ma x.
10 . 0012 in.)
Replace
if o ver
0.15 10 .006 in.l
Pr imary dri ve gea r (Fig. 3- 68) ( J for C50 ,
C50M , S50
S tandard Value Serviceable Lim it
21 mm 10 .830 in.)
Rep lace
if
'de di a.
+0.02 1
10.0008
in.)
over
-0.00
10 .000 in.l
21.15 10.833 in.)
C-ord a!
13. 723 10.541 in.l
Replace
if
under
+0 .021
10.0008
in .)
~·:s·anc e
- 0.041
10.002
in .)
13.7 10.540 in.l
ct:ross teeth
[. 14 001 - 0.021 J
3
eethl
. - 0.041
10 551
. -0.0008 in.
· m. - 0.002 i n.
31 Th ick nes s of clutch fri c tion disc.
Stand
ard value ---> 3.5 (0 .138 in)
Se rviceable limit ---> Re place if under 3.1 (0.122 in!
141 Clutch plate (Fig. 3- 69)
idt h .of
claw
Thickness
Standard
Value
16 10.6 30 in.l
+ O 1+ 0 i n.l
- 0.1 10 .004 i n.l
1.6± 0.05
10 .063 ± 0. 0020 in.)
Se
rvi ceab le Limit
Replace
if under
15.7 10. 620 in.l
Rep la ce if und er
1.5 10 . 059 in.)
15) Wid th of clutch outer claw gr oove
Standard value ---> 16 ~ ~-
1
- 1 6.3 ~ ~-
1
( 0 . 63 ~ ~ ·
004
~0 . 6 42~ ~·
004
i n)
Se rviceable limit--->16.5 (0.65 in)
61 Cle aran ce betw een the clutch outer and dr iv e
pla te o r with the clutch pl at e, in the dir ec tio n
of
rotatio n.
St
an dard valu e---> 0 .3-0.5 (0.01 2- 0. 02 in)
Figure 3- 66. Removing clutch unit
:
-0 . 05
- 0.0 9
-
0.002 )
-0.0035 m
21 ?
( 0.827
l_ _
+ 0
- 20.6_01 -
(
0
·
812
: ~.004in )
- ·
I
I
Figur e 3- 67. Clutch center gu ide
Fi gure 3- 68. Primary drive gear
fi ~ ur e 3-69 . Clutch plate tab width
29
t
179 +
-0
0.006
.0! 2
t 0.670 =
.l
0. 006 in)
0. 012