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Johnson Controls LSWU035 - User Manual

Johnson Controls LSWU035
210 pages
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MODEL LSWU/LSWD/LSWF
WITH IPU2 CONTROL
25–105 TON
WATER-COOLED SELF-CONTAINED UNITS
INSTALLATION, OPERATION AND MAINTENANCE
Supersedes 145.05-NOM7 (818) Form 145.05-NOM7 (1019)
035-22910-007
Issue Date:
October 31, 2019

Table of Contents

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Johnson Controls LSWU035 Specifications

General IconGeneral
ModelLSWU035
Cooling Capacity35 tons
Refrigerant TypeR-410A
Compressor TypeScroll
CategoryChiller

Summary

GENERAL SAFETY GUIDELINES

SAFETY SYMBOLS

Explains symbols used for warnings and important notes in the document.

SECTION 2 - INSTALLATION

LOCATION AND CLEARANCES

RIGGING AND UNIT HANDLING

Detailed Lifting Instructions

SEGMENTED UNIT ASSEMBLY

REMOVE SHIPPING RESTRAINTS

Details how to remove mechanical restraints securing the supply fan during shipment.

DIMENSIONS

UNIT DIMENSIONS, TOP DISCHARGE ASSEMBLED (LSWU 025-040)

Provides dimensional data for the assembled top discharge LSWU units, 25-40 ton models.

ELECTRICAL DATA

Field Power Wiring

Details requirements for field power wiring, including compliance with codes and proper conductor material.

Disconnect

Explains NEC requirements for locating and selecting the disconnect means for the unit.

Electrical Service Sizing

Outlines formulas for calculating MCA and MOP based on NEC for proper electrical service sizing.

Condenser Connections

STATIC PRESSURE TRANSDUCER INSTALLATION (VAV UNITS ONLY)

STATIC PRESSURE TRANSDUCER INSTALLATION (FLEXSYS UNITS ONLY)

DUCT HIGH PRESSURE SAFETY SWITCH

DIRTY FILTER SWITCH

SENSORS AND HEATERS

FILTERS

Describes standard and optional filters, their placement, and maintenance requirements.

SECTION 3 - START-UP

CRANKCASE HEATERS

Explains the purpose of crankcase heaters to prevent refrigerant migration and ensure proper compressor lubrication.

PRE-STARTUP REQUIREMENTS

A comprehensive checklist of items to verify before starting the unit for installation and operation.

UNIT CHECKS - POWER APPLIED

Verifying Compressor Rotation

INITIAL START-UP

Subcooling (R-410 A)

Superheat (R-410 A)

Leak Checking

SECTION 4 - MAINTENANCE

Compressors

Covers oil level checks, analysis, and fan bearing lubrication procedures.

Belt Tension

Entire Unit Inspection

Sheave Alignment

Belts

Belt Replacement

Step-by-step guide for replacing belts, emphasizing replacing them as a set.

Filter Drier Replacement

Supply Fan

Fan Motor

Fan Shaft Bearings

Condenser Coil Cleaning

Waterside Economizer Coil Cleaning

DETERMINING WATER FLOW (CONDENSER ONLY)

DETERMINING WATER FLOW (WATERSIDE ECONOMIZER ACTIVE)

SECTION 5 - SEQUENCE OF OPERATION

Supply Fan Operation In Constant Volume Operation

Zone Temperature Control (Hardwired or Communicated)

Zone Temperature Control

Comfort Ventilation

VARIABLE AIR VOLUME (VAV) MODE OPERATION

Variable Air Volume (VAV) Supply Fan

Details when the supply fan turns ON/OFF in VAV mode and the conditions for supply fan lockout.

Supply Fan VFD Bypass

VAV Supply Fan Speed Control

High Duct Static Switch Option

Supply Fan Airflow Measurement

Variable Air Volume

Outside Air Based SAT Reset

Supply Fan Speed Based SAT Reset

Return Air Based SAT Reset

COMPRESSOR CONTROL AND SEQUENCING

Compressor Staging Sequence

Explains how compressors are staged up/down to control Supply Air Temp, with interstage delay timers.

System A Compressor (25-60 Ton Units Only)

Describes the Copeland scroll compressor with digital unloading used in 25-60 ton units.

System A Compressor Unloading Operation (25-60 Ton Units Only)

Details how the compressor unloads by allowing scrolls to separate, controlled by a duty cycle.

Two Compressor Units (025, 032, 035, 040 Models)

Three Compressor Units (050 and 060 Models)

Four Compressor Units (070, 085 Models)

COMPRESSOR OPERATION

Six Compressor Units (095, 105 Models)

Compressor Safety Circuit

High Pressure Cutout

Describes the high pressure cutout device, its function, and reset mechanism.

External Compressor Motor Protector

Explains the external motor protector's role in monitoring compressor windings and its reset time.

Internal Compressor Line Break (Compressor System A (25-60 Ton))

Internal Compressor Line Break (Compressor System B-F)

Circuit Breaker (Compressor System A (25-60 Ton))

Circuit Breaker (Compressor Systems B-F)

Low Pressure Monitoring

Compressor Lockout

Details how to reset compressor lockouts, especially for Low Press Sys faults.

Low Condenser Water Temperature

Water Flow Switch (Factory Installed Option)

WATER COOLED CONDENSER OPERATIONS

Condenser Valve Only

Condenser Valve with Bypass Valve

WATERSIDE OR AIR ECONOMIZER OPERATION

Economizer

Lists parameters required to enable economizer operation, including type and method.

Compressor Control

No Compressors ON When Economizer Becomes Active

Compressor ON When Economizer Becomes Active

Supply Air Tempering

Operation In Supply Air Tempering with Electric Heat

HEAT OPERATIONS

Hot Water;Steam Heat

Freezestat Operation

Freeze Fault

Morning Warm Up

Adaptive Morning Warm Up

Sequence of Operation

Details the steps for the Morning Warm Up sequence, including temperature comparisons and setpoints.

VENTILATION SYSTEM

FLEXSYS OPERATION

FlexSys: Current Operating Mode (Occupied)

FlexSys: Fan Operation

FlexSys: Cooling

Occ Cooling w; Bypass

Unoccupied

FlexSys: Compressor Control

FlexSys: Heating

FlexSys Under Floor Temperature Control

Dew Point Reset

Explains how Dew Point Reset changes Evaporator Leaving Air Temp based on underfloor air dew point.

Active Slab Control

Describes how Active Slab Control allows heat to turn ON during occupancy transitions if underfloor air temp is higher than slab temp.

SECTION 6 - USER INTERFACE CONTROL CENTER

USER INTERFACE CONTROL CENTER

Details the commissioning, monitoring, and troubleshooting functions of the User Interface.

Data Entry Keys

Explains how to use data entry keys to input values for editable parameters.

Navigation Keys

Menu Select Keys

Lists the available menu keys for accessing displays, programming parameters, and initiating commands.

SCHEDULE

SERVICE

Discharge Pressure Transducer

Suction Pressure Transducer

DIGITAL COMPRESSOR CONTROLLER FAULT CODES

Flash Code 2 - High Discharge Temperature

Indicates high discharge temperature or shorted thermistor; includes restart delay and lockout conditions.

Flash Code 3 - Compressor Protector Trip

Indicates demand signal without compressor current, possibly due to overload or power loss; includes restart attempts.

Flash Code 4 - Locked Rotor

Senses a locked rotor condition on four consecutive starts, leading to de-energization and lockout.

Flash Code 5 - Demand Signal Loss

Indicates demand signal dropped below 0.5VDC, leading to compressor de-energization without lockout.

Flash Code 6 - Discharge Thermistor Fault

Flash Code 8 - Compressor Contactor Fault

Flash Code 9 - Low 24 VAC Supply

FAULTS

UNIT LOCKOUT

Complete unit shutdown requiring manual reset after fault correction.

SYSTEM LOCKOUT

Component shutdown requiring manual reset after fault correction.

HISTORY

PASSWORD

COMMUNICATION

SECTION 8 - SERVICE

Duct Pressure Transducer

Explains the function and installation of the duct pressure transducer for sensing static pressure.

MULTI MEDIA CARD

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