8.1.2 Allow the machine to run up to operating temperature ....................................... 55
8.1.3 Shutting down ..................................................................................................... 55
8.2 Operating the tool lubricator ............................................................................................. 56
8.3 Using the low-temperature equipment ............................................................................. 56
8.3.1 Using the frost protector ..................................................................................... 56
8.3.2 Coolant pre-heating ............................................................................................ 57
8.4 Using the hose reel .......................................................................................................... 58
8.4.1 Using the hose reel (EC version) ........................................................................ 58
9 Fault Recognition and Rectification
9.1 Basic instructions ............................................................................................................. 60
9.2 Engine faults and alarms .................................................................................................. 60
9.2.1 Engine refuses to start or comes to a stop ......................................................... 60
9.2.2 Engine does not reach full speed. ...................................................................... 61
9.2.3 Indicator lamp remains on .................................................................................. 61
9.3 Compressor faults and alarms ......................................................................................... 62
9.3.1 Working pressure too high .................................................................................. 62
9.3.2 Working pressure too low ................................................................................... 62
9.3.3 Pressure relief valve blowing off ......................................................................... 63
9.3.4 Machine overheating .......................................................................................... 63
9.3.5 Too much oil residue in the compressed air ....................................................... 64
9.3.6 Oil flows from the compressor air filter after shutdown ....................................... 64
10 Maintenance
10.1 Safety ............................................................................................................................... 65
10.2 Maintenance schedules ................................................................................................... 65
10.2.1 Logging maintenance work ................................................................................. 65
10.2.2 Maintenance tasks after commissioning ............................................................. 66
10.2.3 Regular maintenance tasks ................................................................................ 66
10.2.4 Maintenance schedule ........................................................................................ 67
10.2.5 Maintenance schedule for options ...................................................................... 69
10.3 Engine .............................................................................................................................. 70
10.3.1 Cooler maintenance ............................................................................................ 70
10.3.2 Air filter maintenance .......................................................................................... 73
10.3.3 Fuel system maintenance ................................................................................... 75
10.3.4 Changing the engine oil ...................................................................................... 80
10.3.5 Changing the engine oil filter .............................................................................. 83
10.3.6 Checking the drive belts ..................................................................................... 84
10.3.7 Battery maintenance ........................................................................................... 85
10.4 Compressor ...................................................................................................................... 88
10.4.1 Checking cooling oil level ................................................................................... 88
10.4.2 Topping up the cooling oil ................................................................................... 89
10.4.3 Changing the cooling oil ..................................................................................... 90
10.4.4 Changing the oil filter .......................................................................................... 92
10.4.5 Changing the oil separator cartridge ................................................................... 93
10.4.6 Air filter maintenance .......................................................................................... 96
10.4.7 Pressure relief valve checking ............................................................................ 97
10.4.8 Clean cooler/radiator .......................................................................................... 97
10.5 Chassis ........................................................................................................................... 99
10.5.1 Wheel checks ..................................................................................................... 99
10.5.2 Tow-bar maintenance ......................................................................................... 99
10.5.3 Overrun braking mechanism maintenance ......................................................... 99
10.5.4 Greasing the brake rods ..................................................................................... 100
10.5.5 Checking brake linings ........................................................................................ 100
10.5.6 Greasing the canopy hinges ............................................................................... 101
Contents
No.: 9_9446 01 USE
SERVICE MANUAL Screw Compressor
M26
iii