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Mercury Optimax 115 User Manual

Mercury Optimax 115
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POWERHEAD
90-855347R1 JANUARY 1999 Page 4A-47
3. Apply a thin, even coat of Loctite Master Gasket #203 on mating surfaces of crank-
case cover and cylinder block.
4. Place crankcase cover in position on cylinder block. Turn the 8 center main bolts in
a LITTLE at a time, (following torque sequence) compressing crankshaft seal rings
until crankshaft cover has been drawn down to cylinder block. Tighten eight bolts (a)
evenly in three progressive steps (following torque sequence).
5. Install remaining crankcase cover flange bolts.
6. Tighten end cap bolts to specified torque.
8
7
4
2
6
5
3
1
51846
b
c
d
e
12
Loctite Master Gasket (92-12564-2)
12
a
a-Loctite Master Gasket (92-12564-2)
b-Upper End Cap Bolts – Torque to 150 lb. in. (17 N·m)
c-Lower End Cap Bolts – Torque to 80 lb. in. (9 N·m)
d-Add Light Oil to Threads and Bolt Face – 8 Bolts (3/8 in.-18)
Torque to 38 lb. ft. (51.5 N·m)
e-Bolts (5/16 in.-18) Torque to 180 lb. in. (20 N·m)

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Mercury Optimax 115 Specifications

General IconGeneral
Fuel Induction System2-stage Direct Fuel Injection (DFI)
Alternator Amp60 amp / 756 watt
SteeringRemote
Cylinders3
StartingElectric
Displacement1.5 L
Bore x Stroke89 x 76 mm
Shaft Length20" (508 mm)
Horsepower115 HP

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