EasyManua.ls Logo

Nidec Unidrive M600 Series User Manual

Nidec Unidrive M600 Series
344 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Regen Design Guide
Unidrive M600
Unidrive M700
Unidrive M701
Part Number: 0478-0366-04
Issue: 4

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Nidec Unidrive M600 Series and is the answer not in the manual?

Nidec Unidrive M600 Series Specifications

General IconGeneral
BrandNidec
ModelUnidrive M600 Series
CategoryDC Drives
LanguageEnglish

Summary

Safety Information

1.2 Important safety information. Hazards. Competence of designers and installers

Covers essential safety, hazards, and installer competence for drive systems.

1.5 Electrical hazards

Details risks associated with electrical shock and burns from drive components and connections.

1.6 Stored electrical charge

Warns about lethal voltage present in capacitors after AC supply disconnection.

1.7 Mechanical hazards

Discusses hazards related to drive functions, faults, and the need for risk analysis.

1.14 Electromagnetic compatibility (EMC)

Provides instructions for EMC environments and installer responsibility for system compliance.

Introduction

2.1 Regen operation

Explains the use of Regen operation for four-quadrant applications and bi-directional power flow.

2.2 Advantages of Unidrive M operating in Regen mode

Highlights benefits like energy saving, sinusoidal input current, and unity power factor.

2.3 Principles of operation

Describes how a PWM converter replaces the diode rectifier for bi-directional power flow.

2.5 Synchronization

Covers synchronization procedures for Regen drives to the AC supply, including pre-start tests.

2.8 Regen drive system types

Outlines different configurations like single Regen/motoring and multiple Regen/motoring systems.

Product Information

3.1 Model number

Illustrates the formation of Unidrive M range model numbers and their identification labels.

3.3 Ratings

Details continuous current ratings, derating factors, and technical specifications for drive models.

3.5 Unidrive M Rectifier

Explains the Unidrive M Rectifier as a half controlled SCR/thyristor bridge and its applications.

3.7 Options

Lists and describes available option modules, kits, and accessories for Unidrive M drives.

3.9 Regen components

Lists and describes essential Regen filter components such as inductors and capacitors.

System design

4.1 Introduction

Covers factors for sizing a Regen system, including voltage variation and drive ratings.

4.2 Power connections

Details the power connection requirements for various Unidrive M Regen systems.

4.3 Switching frequency filter capacitor wiring configuration to support 8 % THDv (Total Harmonic Distortion Voltage)

Explains wiring configurations for SFF capacitors based on drive size and Star/Delta options.

4.4 Switching frequency filter capacitor wiring configuration to support 2 % THDv

Covers wiring for SFF capacitors supporting high-quality, low harmonic supplies with up to 2% THDv.

4.5 Cable lengths

Provides guidance on system cable length limits and necessary precautions.

4.6 Exceeding maximum cable length

Discusses effects of extended cable lengths and necessary additional components.

4.7 Regen input filter configuration

Details the arrangement of EMC and SFF filters for Unidrive M Regen input.

Mechanical Installation

5.1 Safety information

Outlines essential safety precautions for mechanical and electrical installation.

5.2 Planning the installation

Covers critical considerations for planning installations, including access and environmental protection.

5.3 Regen component dimensions

Provides dimensions for key Regen system components like inductors and capacitors.

Electrical Installation

6.1 Power connections

Details AC and DC power connection diagrams for Unidrive M Regen drives across different sizes.

6.1.1 AC and DC Regen connections

Shows AC and DC power connections for Regen drives, including internal EMC filter removal.

6.1.2 Ground connections

Explains proper grounding arrangements for Regen systems, including stud locations.

6.2 Supply requirements

Outlines voltage, phase, frequency, and imbalance requirements for the AC supply.

6.3 Cable and fuse ratings

Provides typical input current values and guidance for selecting cables and fuses.

6.4 EMC (Electromagnetic compatibility)

Covers EMC requirements divided into general, power drive system, and industrial environment standards.

6.5 External EMC filter

Details the use and removal of external EMC filters for compliance with emission standards.

Getting started

7.1 Regen parameter settings

Details setting parameters like switching frequency and DC bus voltage set point for Regen operation.

7.2 Regen drive sequencing

Explains the step-by-step sequence for enabling the Regen drive and motoring drive.

7.3 Regen drive commissioning / start-up

Provides instructions for powering up and configuring the Regen drive, including parameter settings.

7.4 Motoring drive commissioning

Covers enabling and setting up the motoring drive within a Regen system, including ramp mode.

Optimization

8.1 Power feed-forward compensation (Pr 03.010)

Explains using power feed-forward to reduce transient DC bus voltage effects.

8.2 Regen controllers

Discusses the DC bus voltage controller and inner current controllers for system stability.

8.3 Current loop gains

Guides on optimizing current loop gains, especially proportional gain, for stability.

8.4 Voltage controller proportional gain Kp (Pr 03.006)

Details the PI controller for DC bus voltage and its impact on response.

Parameters

9.1 Parameter ranges and variable maximums

Defines variable ranges and maximums for parameters based on drive rating, mode, and settings.

9.2 Menu 0: Basic parameters

Provides a quick reference to common setup parameters for easy programming.

9.3 Menu 3: Regen Control

Details parameters specific to Regen operation, including voltage and frequency limits.

9.4 Menu 4: Current control

Covers parameters for controlling active and reactive currents in Regen mode.

9.5 Menu 5: Regen Status

Lists parameters for monitoring Regen drive status, output frequency, voltage, and power.

9.6 Menu 6: Sequencer and Clock

Explains parameters related to drive sequencing, enable logic, and clock functions.

9.7 Menu 7: Analog I/O

Details the configuration of analog inputs and outputs for voltage, current, and thermistor inputs.

9.8 Menu 8: Digital I/O

Covers configuration of digital inputs, outputs, relay, and 24V outputs for control functions.

9.9 Menu 9: Programmable logic, motorized pot and binary sum

Describes logic functions, motorized pot, binary sum, and timer functions for custom control.

9.10 Menu 10: Status and trips

Lists drive status indications, trip codes, sub-trip numbers, and their meanings.

9.11 Menu 11: General drive set-up

Details parameters for drive identification, serial communications, security, and NV Media Card functions.

9.12 Menu 12: Threshold detectors and variable selectors

Explains threshold detection and variable selection functions for custom logic.

9.13 Menu 14: User PID controller

Covers the configuration of PID controllers with programmable reference, feedback, and output limits.

Technical data

10.1 Drive

Provides general technical data for the drive, including voltage ratings and power dissipation.

10.1.1 Power and current ratings (Derating for switching frequency and temperature)

Details maximum permissible continuous output current and drive losses based on switching frequency and ambient temperature.

10.2 Supply requirements

Outlines voltage, phase, frequency, and imbalance requirements for the AC supply.

10.3 Protection

Details fuse protection requirements for Regen systems and AC supply fusing.

10.4 Component data

Lists data for Regen filter components, SFF inductors, capacitors, and EMC filters.

Component sizing

11.1 Switching frequency filter (SFF) protection

Refers to section 3.9.3 for Switching frequency filter capacitor protection.

11.2 Softstart resistor sizing

Guides on calculating the minimum softstart resistor value for various drive models.

11.3 Thermal / magnetic overload protection for soft start circuit

Explains the sizing of thermal/magnetic overload protection for the soft start circuit.

Diagnostics

12.1 Status modes (Keypad and LED status)

Describes how to interpret drive status via keypad display and LED indicators.

12.2 Trip indications

Explains how trip conditions are indicated on the drive display and LED status.

12.3 Identifying a trip / trip source

Details how to interpret trip strings and sub-trip numbers to identify the cause of a trip.

12.4 Trips, Sub-trip numbers

Provides a comprehensive list of trips, their sub-trip numbers, and diagnosis.

12.5 Internal / Hardware trips

Lists internal hardware faults that stop all drive functions and require supplier contact.

12.6 Alarm indications

Explains alarm indications, their meanings, and potential consequences if not addressed.

12.7 Status idincations

Details status indications shown on the drive display and option module status.

12.8 Programming error indications

Lists error messages that may appear on the keypad during drive firmware programming.

12.9 Displaying the trip history

Explains how to access and interpret the drive's trip log, including date, time, and sub-trip numbers.

12.10 Behavior of the drive when tripped

Describes how the drive behaves when a trip occurs and how to diagnose the cause.

UL Information

13.1 UL file reference

Provides the UL file reference number for Unidrive M products and STO function certification.

13.3 Enclosure ratings

Details enclosure ratings like Open Type, NEMA Type 12, and their suitability for various environments.

13.6 Electrical Installation

Covers electrical installation requirements including overvoltage category, supply limits, and terminal torque.

Related product manuals