10A-112
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine/gearbox assembly: Removal - Refitting
K4M
10A
a Connect:
-the cooling fan assembly connector,
-the cooling fan assembly resistor connector,
-the relay unit on the front end panel.
a Refit:
-the engine wiring channel on the cooling fan as-
sembly,
-the bonnet catch (see Bonnet latch: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the radiator mounting cross member (see Radiator
support cross member: Removal - Refitting)
(31A, Front axle components),
-the front impact cross member (see Front impact
cross member: Removal - Refitting) (41A, Front
lower structure),
-the audible warning (see Horn: Removal - Refit-
ting) (82B, Horn),
-the front bumper supports (see Front bumper
support: Removal - Refitting) (42A, Front upper
structure),
-the headlights (see Front headlight: Removal -
Refitting) (80B, Headlights),
-the air deflectors,
-the front left-hand wheel driveshaft (see Front left-
hand wheel driveshaft: Removal - Refitting)
(29A, Driveshafts),
-the front right-hand wheel driveshaft (see Front ri-
ght-hand wheel driveshaft: Removal - Refitting)
(29A, Driveshafts),
-the lower engine tie-bar (see 19D, Engine moun-
ting, Lower engine tie-bar: Removal - Refitting,
page 19D-33) .
a Connect the reverse gear switch connector.
a Refit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the engine undertray,
-the front section of the front wheel arch liners (see
Front wheel arch liner: Removal - Refitting)
(55A, Exterior protection),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the breather pipe on the gearbox.
a Refit the hydraulic clutch pipe (see Clutch circuit:
Removal - Refitting) (37A, Mechanical component
controls).
a Remove the tool (Ms. 583) between the brake fluid
reservoir and the clutch master cylinder.
a Bleed the clutch (see Clutch circuit: Bleeding)
(37A, Mechanical component controls).
a Clip on the gearbox control cables.
a Adjust the mechanical gearbox control cables (see
Mechanical gear control cable: Adjustment)
(37A, Mechanical component controls).
a Remove the blanking plugs on the fuel supply pipe.
a Connect:
- the fuel supply pipe to the injector rail,
-the fuel vapour rebreathing pipe on the throttle val-
ve.
a Clip the fuel vapour rebreathing pipe onto the throttle
valve.
a Connect the vacuum pipe to the throttle valve.
a Refit the air outlet pipe onto the air filter unit.
a Connect the air outlet pipe of the air filter unit.
a Torque tighten the air inlet pipe clip of the throttle
valve (6 N.m).
a Refit:
- the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
- the battery (see Battery: Removal - Refitting)
(80A, Battery).
a Refill:
- the cooling circuit (see 19A, Cooling, Cooling cir-
cuit: Draining - Refilling, page 19A-17) ,
- the manual gearbox (see Manual gearbox oil:
Draining - Refilling) (21A, Manual gearbox),
- the refrigerant circuit using a refrigerant charging
station (see Coolant circuit Draining - Refilling)
(62A, Air conditioning),
- the engine oil if necessary (see 10A, Engine and
cylinder block assembly, Engine oil: Draining -
Refilling, page 10A-40) .
a Refit the engine cover.
K4M, and JH3