10A-132
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine/gearbox assembly: Removal - Refitting
F9Q
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the engine cover,
- the engine undertray bolts,
- the engine undertray,
- the battery (see Battery : Removal - Refitting)
(80A, Battery),
- the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
- the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-4) ,
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
Essential special tooling
Mot. 1448 Long nose pliers for hose
clips.
Mot. 1390 Support for removing/refitting
the engine - gearbox assem-
bly.
Essential equipment
refrigerant charging station
Tightening torquesm
central bolt of the rubber
pad support of the left-
hand suspended engine
mounting
105 N.m
bolt of the "intermediate
pipe - compressor" con-
necting pipe on the
compressor
8 N.m
earth cable nut on the
body
8 N.m
power cable nuts on the
battery disconnection
unit
8 N.m
"condenser - expansion
valve" connecting pipe
bolt on the condenser
8 N.m
"compressor - conden-
ser" connecting pipe
bolt on the condenser
8 N.m
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
To prevent impurities from entering the circuit, place
protective plugs on all fuel circuit components
exposed to the open air.
WARNING
To avoid any corrosion or damage, protect the
areas on which fuel is likely to run.
WARNING
Keep the pipe unions away from contaminated
areas.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The surface
must be clean and scratch free.
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
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