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Rosemount 8712 User Manual

Rosemount 8712
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www.rosemount.com
Reference Manual
00809-0100-4664, Rev BA
January 2010
Rosemount 8712
Remote Mount Magnetic Flowmeter System

Table of Contents

Questions and Answers:

Rosemount 8712 Specifications

General IconGeneral
Communication ProtocolHART, Foundation Fieldbus
MountingIntegral, Remote
Output4-20 mA
EnclosureAluminum
Measurement TypeFlow
Process Temperature Range-40 to 180°C (-40 to 356°F)
Ambient Temperature Range-40 to 70°C (-40 to 158°F)
Enclosure RatingType 4X, IP66
Process ConnectionWafer, Flanged
MaterialHastelloy C

Summary

Introduction

System Description

Overview of the Rosemount 8700 Series Magnetic Flowmeter System, its components, and function.

Safety Messages

Information and precautions to ensure personnel safety during operations.

Service Support

Contact information and procedures for technical assistance and support.

Installation

Safety Messages

Warnings and precautions for safe installation procedures.

Pre-Installation

Initial steps and considerations before physically installing the transmitter.

Mechanical Considerations

Guidelines for physical mounting and environmental factors affecting the transmitter.

Environmental Considerations

Guidelines for physical mounting and environmental factors affecting the transmitter.

Installation Procedures

Steps for physically installing the magnetic flowmeter, including electrical connections.

Mount the Transmitter

Instructions for mounting the transmitter on a pipe or surface.

Identify Options and Configurations

Identifying application options and configurations for the 8712.

Hardware Switches

Information on the three user-selectable hardware switches and their standard settings.

Conduit Ports and Connections

Details on conduit ports and how to make proper connections.

Conduit Cables

Information regarding conduit cables used in the system.

Electrical Considerations

Key aspects to consider for electrical connections, including power and wiring.

Transmitter Input Power

Details the power supply requirements for the 8712 transmitter (AC and DC).

Disconnects

Requirement to connect the device through an external disconnect or circuit breaker.

Requirements for 12-42 V DC Power Supply

Input power wire gauge requirements for the 12-42 V DC power supply.

Connect Transmitter Power

Instructions for connecting the power supply to the transmitter.

Connect 4–20 mA Loop External Power Source

Procedure for connecting an external power source for the 4-20 mA loop.

Connect Pulse Output Power Source

Instructions for connecting the power source for the pulse output.

Connect Auxiliary Channel 1

Guide for connecting auxiliary channel 1, for digital input or output.

Connect Auxiliary Channel 2

Guide for connecting auxiliary channel 2, for digital output.

SENSOR CONNECTIONS

Section covering physical transmitter installation, including wiring.

Transmitter to Sensor Wiring

Details on wiring the transmitter to the sensor, including conduit requirements.

Configuration

Introduction

Overview of operation, software, and configuration procedures for the Rosemount 8712.

Installation Check and Guide

Guide to check new installations of magnetic flowmeter systems that appear to malfunction.

Local Operator Interface

Description of the Local Operator Interface (LOI) for configuration and monitoring.

Basic Features

Overview of the basic features of the LOI, including display control and data entry.

Data Entry

Procedure for entering numerical and alphabetical data using the LOI keypad.

Selecting Options

Procedure for selecting pre-defined software options on the LOI.

LOI Examples

Examples illustrating how to change parameters using TRANSMITTER PARAMETER keys.

Table Value Example

Example showing how to set sensor line size using table values.

Select Value Example

Example demonstrating how to change analog output range using select values.

Diagnostic Messages

List of error messages that may appear on the LOI screen and their potential causes.

Process Variables

Explanation of process variables like PV, Percent of Range, Analog Output, etc.

PV - Primary Variable

Displays the current measured flow rate, which determines the analog output.

PV -% Range

Shows the current flow value as a percentage of the configured Analog Output range.

PV - Analog Output

Displays the mA output value corresponding to the measured flow rate.

Totalizer Setup

Allows viewing and configuration of totalizer parameters, including units and reset.

Totalizer Units

Configuration of units for the totalized value, independent of flow units.

Measured Gross Total

Output reading of the totalizer, showing total fluid passed since last reset.

Measured Net Total

Output reading of totalizer, representing forward minus reverse flow if enabled.

Basic Setup

Basic configuration functions that must be set for all applications.

Tag

Quickest way to identify and distinguish between transmitters with up to eight characters.

Flow Units

Sets the output units for the Primary Variable, controlling the analog output.

Special Units

Provides flexibility to configure custom units format using the special units variable.

Special Volume Unit

Displays the volume unit format to which base volume units have been converted.

Line Size

Specifies the sensor size, must match the actual sensor connected to the transmitter.

PV URV (Upper Range Value)

Sets the upper range value or analog output range for the transmitter.

PV LRV (Lower Range Value)

Sets the lower range value or analog output zero to change the range span.

Calibration Number

Identifies sensor calibration number, crucial for transmitter accuracy.

PV Damping

Sets response time to step changes in flow rate to smooth output.

Operation

Introduction

Information for advanced configuration parameters and diagnostics.

Diagnostics

Verifies transmitter function, aids troubleshooting, identifies errors, and checks health.

Diagnostic Controls

Centralized location for enabling/disabling diagnostics, may require suite packages.

Basic Diagnostics

Contains standard diagnostics and tests available in the 8712 transmitter.

Self Test

Initiates diagnostic tests not performed continuously, like Display and RAM tests.

AO Loop Test

Drives transmitter output to a desired current for loop current measurement.

Advanced Diagnostics

Includes advanced diagnostics like High Process Noise and 8714i Meter Verification.

8714i Meter Verification

Information on the 8714i Meter Verification diagnostic for checking calibration without removal.

Run 8714i

Runs the meter verification test to check transmitter, sensor, or installation.

Transmitter Calibration Test Result

Displays the result of the transmitter calibration verification as pass or fail.

Sensor Calibration Test Result

Displays the result of the sensor calibration verification as pass or fail.

Coil Circuit Test Result

Displays the result of the coil circuit test as pass or fail.

Electrode Circuit Test Result

Displays the result of the electrode circuit test as pass or fail.

Advanced Configuration

Access to advanced functions for configuration based on application needs.

Detailed Setup

Provides access to parameters like coil drive frequency, output settings, and device info.

Coil Drive Frequency

Allows pulse-rate selection of the sensor coils (5 Hz or 37 Hz).

Configure Outputs

Configures the more advanced features that control analog, pulse, auxiliary, and totalizer outputs.

Analog Output

Configures the advanced features of the analog output.

PV Upper Range Value (URV)

Sets the upper range value or analog output range for the transmitter.

PV Lower Range Value (LRV)

Sets the lower range value or analog output zero to change the range span.

Pulse Output

Configures the pulse output of the 8712.

Pulse Scaling

Configures pulse output frequency to a specified rate based on volume units.

Pulse Width

Adjusts the width or duration of the pulse width for controller requirements.

Digital Input / Digital Output

Configures optional digital input and digital output parameters.

DI/DO 1

Configures the auxiliary output channel 1 for input or output.

Configure I/O 1

Configures channel 1 for either an input or an output function.

Flow Limit 1

Determines criteria for activating a HART alert if flow rate falls within configured criteria.

Control 1

Turns the Flow Limit 1 HART Alert ON or OFF.

Mode 1

Determines when the Flow Limit 1 HART Alert will activate based on flow rate.

Flow Limit 2

Determines criteria for activating a HART alert if flow rate falls within configured criteria.

Control 2

Turns the Flow Limit 2 HART Alert ON or OFF.

Mode 2

Determines when the Flow Limit 2 HART Alert will activate based on flow rate.

Total Limit

Determines criteria for activating a HART alert if measured net total falls within configured criteria.

Total Control

Turns the Total Limit HART Alert ON or OFF.

Total Mode

Determines when the Total Limit HART Alert activates based on net total value.

Trims

Used to calibrate analog loop, transmitter, re-zero, or calibrate with other sensors.

D/A Trim

Calibrates the 4-20 mA analog loop output for maximum accuracy.

Scaled D/A Trim

Calibrates analog output using a different scale than standard 4-20 mA output.

Universal Auto Trim

Enables calibration of sensors not calibrated at the factory via in-process calibration.

Status

Displays a summary of the transmitter's health, including alerts and error messages.

Sensor Installation

Safety Messages

Warnings and precautions for safe installation procedures.

Sensor Handling

Guidelines for carefully handling sensor parts to prevent damage during transport and installation.

Sensor Mounting

Procedures for physically mounting the sensor, including piping and orientation.

Upstream/Downstream Piping

Specifies the required straight pipe diameters upstream and downstream from the electrode plane.

Sensor Orientation

Proper sensor orientation to ensure the sensor remains full and minimize gas effects.

Flow Direction

How to mount the sensor to ensure the FORWARD end points in the direction of flow.

Installation (Flanged Sensor)

Guide for installing flanged-type Rosemount sensors.

Gaskets

Requirements and compatibility of gaskets for sensor connections.

Flange Bolts

Suggested torque values and tightening sequences for flange bolts.

Installation (Wafer Sensor)

Guide for installing wafer-type Rosemount sensors.

Alignment and Bolting

Practices for sensor alignment and bolting, including centering rings.

Installation (Sanitary Sensor)

Guide for installing sanitary sensors.

Grounding

Importance and methods for proper grounding of the sensor.

Process Leak Protection (Optional)

Information on optional features for containing process leaks.

Standard Housing Configuration

Details about the standard housing configuration (W0).

Relief Valves

Information on the optional housing configuration with a relief valve (W1).

Process Leak Containment

Description of the optional housing configuration for leak containment (W3).

Maintenance and Troubleshooting

Safety Information

Safety precautions and warnings relevant to maintenance and troubleshooting.

Installation Check and Guide

Quick guide to solve common installation problems for new magmeter systems.

Diagnostic Messages

List of diagnostic messages and their corresponding potential causes and corrective actions.

Transmitter Troubleshooting

Procedures for troubleshooting the transmitter, covering common issues and diagnostics.

Quick Troubleshooting

Step-by-step guide for quickly resolving common troubleshooting issues.

Step 1: Wiring Errors

Addresses common wiring problems between sensor and transmitter in remote installations.

Step 2: Process Noise

Provides solutions for unstable meter output caused by process conditions.

Step 3: Installed Sensor Tests

Guide to troubleshooting installed sensors using sensor tests.

Reference Data

Functional Specifications

Detailed information on the functional specifications of the Rosemount 8712.

Performance Specifications

Data on accuracy, response time, stability, and other performance metrics.

Accuracy

Includes linearity, hysteresis, repeatability, and calibration uncertainty effects.

Physical Specifications

Information on materials of construction, enclosure rating, and weight.

Materials of Construction

Details materials for housing, paint, and cover gasket.

Electrical Connections

Information on conduit connections and screw terminals for wiring.

Rosemount 8712E Ordering Information

Details on how to order different configurations and options for the Rosemount 8712E.

Code Transmitter Power Supply

Options for AC or DC power supply.

Code Conduit Entry

Options for conduit entry types (NPT, CM20, PG 13.5).

Code Safety Approvals

Safety approval codes including CE Marking, FM, CSA, ATEX, and IECEx.

Code Options

Lists available options for diagnostics, accuracy, tagging, LOI, and physical configurations.

Approval Information

Product Certifications

Information on product certifications and approvals.

Hazardous Locations Certifications

Details FM and CSA hazardous location certifications.

North American Certifications

Details FM and CSA hazardous location certifications.

FM Approvals

Non-incendive and dust-ignition proof approvals for Class I, II, III locations.

Diagnostics

Diagnostic Availability

Overview of available diagnostics and how they are accessed.

Licensing and Enabling

Information on licensing and enabling advanced diagnostic features.

Tunable Empty Pipe Detection

Details on the Tunable Empty Pipe diagnostic, its parameters, and optimization.

Empty Pipe Value

Reads the current Empty Pipe Value, calculated based on multiple variables.

Empty Pipe Trigger Level

Configures the threshold limit for the Empty Pipe Value to activate the alert.

Empty Pipe Counts

Configures consecutive updates needed to exceed the trigger level for alert activation.

Ground/Wiring Fault Detection

Information on the Ground/Wiring Fault Detection diagnostic for verifying installation integrity.

Line Noise

Reads amplitude of AC line noise; exceeding 5 mV triggers alert.

High Process Noise Detection

Details on the High Process Noise detection diagnostic for identifying process-induced noise.

5 Hz Signal to Noise Ratio

Reads signal to noise ratio at 5 Hz; low values trigger High Process Noise alert.

37 Hz Signal to Noise Ratio

Reads signal to noise ratio at 37.5 Hz; low values trigger High Process Noise alert.

8714i Meter Verification

Information on the 8714i Meter Verification diagnostic for checking calibration without removal.

Test Conditions for the 8714i Meter Verification

Three possible test conditions (No Flow, Flowing Full, Empty Pipe) for the 8714i test.

No Flow

Test condition with full pipe and no flow for most accurate results.

Flowing, Full

Test condition with full pipe and flow, for verifying health without shutdown.

Empty Pipe

Test condition with an empty pipe; does not check electrode circuit health.

8714i Meter Verification Test Criteria

Allows user to define test criteria for each flow condition.

8714i Meter Verification Test Scope

Defines whether to verify the entire installation, transmitter, or sensor.

Transmitter

Verifies only the transmitter calibration to the selected test criteria.

Sensor

Verifies sensor calibration, coil health, and electrode health.

8714i Meter Verification Test Results Parameters

Parameters for reviewing the results of the 8714i Meter Verification test.

Transmitter Calibration Test Result

Displays the result of the transmitter calibration verification as pass or fail.

Sensor Calibration Test Result

Displays the result of the sensor calibration verification as pass or fail.

Rosemount Magnetic Flowmeter Calibration Verification Report

Report template for documenting calibration verification results.

Digital Signal Processing

Safety Messages

Safety warnings related to digital signal processing operations.

Procedures

Procedures related to digital signal processing functions like Auto Zero and Signal Processing.

Auto Zero

Ensures optimum accuracy when using 37 Hz coil drive mode.

Signal Processing

Advanced function to stabilize erratic outputs caused by process noise.

Universal Sensor Wiring Diagrams

Rosemount Sensors

Wiring diagrams for Rosemount sensors.

Rosemount 8705/8707/8711/8721 Sensors to Rosemount 8712 Transmitter

Wiring diagram and connections for Rosemount sensors to the 8712 transmitter.

ABB SENSORS

Wiring diagrams for ABB sensors.

ABB Magmaster MFE and MFF Sensors (Old Version) to Rosemount 8712 Transmitter

Wiring diagram and connections for ABB Magmaster MFE/MFF (Old Version) sensors.

BROOKS SENSORS

Wiring diagrams for Brooks sensors.

Model 5000 Sensor to Rosemount 8712 Transmitter

Wiring diagram and connections for Brooks Model 5000 sensors.

ENDRESS AND HAUSER SENSORS

Wiring diagrams for Endress and Hauser sensors.

Endress and Hauser Promag 10/50/53/55 H/P/WS Sensors to Rosemount 8712 Transmitter

Wiring diagram and connections for Endress and Hauser Promag H/P/WS sensors.

FISCHER AND PORTER SENSORS

Wiring diagrams for Fischer and Porter sensors.

Model 10D1418 Sensor to Rosemount 8712 Transmitter

Wiring diagram and connections for Fischer and Porter Model 10D1418 sensors.

FOXBORO SENSORS

Wiring diagrams for Foxboro sensors.

Series 1800 Sensor to Rosemount 8712 Transmitter

Wiring diagram and connections for Foxboro Series 1800 sensors.

KENT SENSORS

Wiring diagrams for Kent sensors.

Veriflux VTC Sensor to 8712 Transmitter

Wiring diagram and connections for Kent Veriflux VTC sensors.

KROHNE SENSORS

Wiring diagrams for Krohne sensors.

Krohne Autoflux Sensor to Rosemount 8712 Transmitter

Wiring diagram and connections for Krohne Autoflux sensors.

SIEMENS SENSORS

Wiring diagrams for Siemens sensors.

Siemens Sitrans F M Mag 3100/5100 Sensors to Rosemount 8712 Transmitter

Wiring diagram and connections for Siemens Sitrans F M Mag 3100/5100 sensors.

TAYLOR SENSORS

Wiring diagrams for Taylor sensors.

Series 1100 Sensor to Rosemount 8712 Transmitter

Wiring diagram and connections for Taylor Series 1100 sensors.

GENERIC MANUFACTURER SENSORS

Wiring information for generic sensors.

Generic Manufacturer Sensor to Rosemount 8712 Transmitter

Guides for identifying terminals and wiring generic sensors to the transmitter.

Identify coil and electrode terminals

Procedure to identify coil and electrode terminals by resistance measurement.

Identify a chassis ground

Procedure to identify chassis ground by resistance measurement.

Wiring Connections

Details on connecting sensors to the transmitter, including shields and coils.

HART Field Communicator Operation

HandHeld Communicator

General overview of the Handheld Communicator.

Connections and Hardware

Information on connecting and hardware for the Handheld Communicator.

Basic Features

Overview of basic features like Action Keys, Function Keys, and Alphanumeric Keys.

The Action Keys

Describes the function of the six blue, white, and black action keys.

ON/OFF Key

Powers the Handheld Communicator on and initiates a transmitter search.

Menus and Functions

Explanation of menus, functions, and navigation within the Handheld Communicator.

Main Menu

Provides options for Offline, Online, and Transfer functions.

Online Menu

Allows selection from the Main Menu or appears automatically if a flowmeter is detected.

Diagnostic Messages

List of messages used by the Handheld Communicator and their descriptions.

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