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SILVER 100.4
SAME SILVER 100.4 Repair Manual
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CHASSIS WIRING
SHE
ET 28 - H-M-L SHIFT LEVER WIRING
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Table of Contents
List of Contents
2
Default Chapter
2
Table of Contents
2
SILVER 80-90-100.4-100.6 Tractor Configurations
5
Dimensions and Weights
6
Capacities
7
Engine Section Views
8
General Characteristics
16
Lubrication System(Specifications)
18
Fuel Supply System (Specifications)
19
Turbocharger for SILVER 90-100.6 (Specifications)
20
Cooling System (Specifications)
21
Cylinder Block
22
Timing Cover
23
Cylinders
26
Crankshaft
29
Connecting Rods
34
Pistons
35
Counterbalance Weights
40
Flywheel
41
Camshaft
43
Cylinder Heads
45
Lubrication System
50
Fuel System
53
Injectors
53
Engine Governor (Mechanical)
55
Adjustment of Mechanical Governor External Controls
60
Adjustment of Anti-Hunting Device
63
Electronic Rpm Control
64
Putting the Electronic Rpm Control into Service
68
Injection Pump
74
Engine Timing
75
Injection Pump Timing
76
Injection Pump Calibration
79
Fuel Filter
81
Fuel Prefilter
81
Checking the Fuel Supply Pump
82
Cooling System
83
Fan Unit
83
Pulley Alignment
83
Belt Tension Adjustment
85
Intake and Exhaust
86
Turbocharging System
86
Engine Air Filter
90
Tightening Torques
90
Engine Assembly
92
Refitting the Engine
107
Fault Diagnosis
108
Engine-Gearbox Clutch
110
Clutch
111
Clutch Pedal Adjustment
114
Bleeding Air from the Hydraulic System
114
Fault Diagnosis
118
Agroshift
119
Specifications
119
Operating Diagrams
120
Assembling the Clutch
123
Adjustment of End-Float
125
Fitting the Clutch Assembly to the Gearbox (Main Operations)
126
Testing the Clutch Control Unit Supply Pressure
129
Fault Diagnosis
132
Gearbox
133
Gearbox, General Characteristics and Configurations
133
Views of the Gearbox
138
Removal of Gearbox from Tractor
148
Dismantling the Gearbox
149
Examining the Gearbox Components
150
Adjusting the Bevel Drive
154
External Mechanical Controls
157
Tightening Torques
159
Attaching the Gearbox to the Rear Axle, Lift and Engine
160
Power Take-Off
164
Views of PTO Controls
164
Operating Diagrams
166
Assembly of the Rear Output Shaft
169
PTO Clutch
169
Specifications
170
PTO Clutch Specifications
170
Views of the PTO Clutch
171
Checking the Clutch
174
Testing the Clutch Operating Pressures
175
Checking End-Float of the PTO Clutch Front Shaft
176
Refitting the PTO Assembly (Main Operations)
177
Fault Diagnosis
179
Views of the Rear Axle
180
Fitting the Rear Axle Half-Shafts
183
Removal and Dismantling of the Rear Axle Epicyclic Reductions
185
2WD Front Axle, General Description and Specifications
186
Removal and Refitting of Axle on the Front Support
188
Wheel Hub
192
Inspection and Checks
193
4WD Front Axle, Specifications
195
Adjusting Wheel Alignment and Steering Angle
195
Section Views of 4WD Axle
196
Checks and Adjustments
197
Section View of 4WD Hub
198
Epicyclic Reduction
199
Special Refitting Operations and Adjusting the Preloading of the Hub Carrier Bearings
200
Half-Shafts
201
4WD Axle Tightening Torques
202
4WD Bevel Drive Adjustment
204
Internal Adjustment of Differential Lock
205
4WD Axle Fault Diagnosis
206
SBA System
207
Fitting the Steering Angle Sensor
208
Removal of Differential Unit from Front Axle
209
Removal of Front Wheel Drive and Differential Lock Clutch
209
Adjustment of Front Bevel Drive with SBA System
210
Fitting the Differential Unit on the Front Axle
212
Front Wheel Drive Clutch on Models with SBA System, Specifications
213
Front and Rear Differential Lock Clutches on Models with SBA System
214
Brakes, General Description and Specifications
215
Brake Pumps, Disassembly and Examination
216
Examining and Adjusting the Brake Assembly
219
Checking the Parking Brake Linings
220
Bleeding Air from the Hydraulic Braking System
221
Separate Brakes" Valve
222
Operating Diagram for "Separate Brakes" Valve
224
Fault Diagnosis
226
Electronic Power-Lift Controls
227
Electronic Power-Lift Specifications
230
Operation of the Electronic Power-Lift
230
All Round Tester
234
Electronic Power-Lift Self-Diagnosis
239
Putting the Electronic Lift into Service
242
AUTO-MAN Procedure for Entering the Constant Wheel Value for an Undefined Tyre Size
243
Calibrating the Draft Sensor
244
Calibrating the Steering Sensor
244
Functional Testing of System Components
244
Electronic Power-Lift Hydraulic Control Valve
247
Testing the Hydraulic Lift Operating Pressure
248
Electronic Power-Lift Operating Diagrams
249
Views of the Lift
253
Section Views of the Draft Sensor
256
Installing the Draft Sensor
258
Onboard Radar
259
Precautions Regarding Electronic Apparatus
259
Checking the Mechanical Components of the Electronic Power-Lift
260
Mechanically Controlled Power-Lift, Specifications
262
Section Views of the Mechanically Controlled Power-Lift
263
Fitting the Control Lever Lock Screw and Lever Shaft Cam
265
Fitting the Ring Seal on the Lift Piston
265
Hydraulic Control Valve for Mechanically Controlled Power-Lift, Views and Hydraulic Circuit Diagrams
266
Adjusting the Controls of the Mechanically Controlled Power-Lift
272
Checking the Lift Mechanism
273
Testing the Operating Pressure
273
Removal of the Lift Control Valve
273
Disassembly of the Lift Control Valve
276
Sensing Arm
277
Auxiliary Lifting Cylinders
279
Specifications for Control Valve Springs
280
Fault Diagnosis
281
Front Hydraulic Power-Lift, General Description and Specifications
282
Checks
282
Hydraulic Accumulator and Anti-Shock Valve for Front Power-Lift
283
Front Power Take-Off, General Description and Specifications
285
Hydraulic Operating Diagrams for Front PTO
286
Front PTO Views
288
Installing the "Ring-Feeders
290
Checking the Front PTO Clutch
291
Checking Clutch Plate Clearances
291
Checking the Front PTO Operating Pressure
291
Hydrostatic Power Steering, General Description and Specifications
291
Front PTO Fault Diagnosis
292
Specifications for Front PTO Springs
292
Examining and Testing the Hydrostatic Power Steering System
294
Assembly Instructions for the Hydrostatic Power Steering Control Valve
297
Hydrostatic Power Steering Operating Diagram
301
Mechanical Controls
302
Electrohydraulic Controls
310
System Configuration
311
Electrohydraulic Valves
314
Hydraulic Operating Diagrams
318
Rear Differential Lock Control Cylinder for Models with SBA System
326
Front Wheel Drive Disengagement Cylinder for Models Without SBA System
326
Adjusting Front and Rear Differential Lock Controls for Models Without SBA System
327
Adjusting Front Wheel-Drive Controls for Models Without SBA System
328
Multifunction Control
329
Performance Monitor
334
Putting the Performance Monitor into Service
338
PERFORMANCE MONITOR Retrofit Procedure
340
Platform
341
Cab
342
Instructions for Fitting the Front Windscreen and Lower Side Glass
344
Fitting the Seal
345
Cab Air Filter
346
Removal and Refitting of the Cab and Platform
347
Normal" Electric Heating System
352
High-Power" Electric Heating System
357
Cab Air Conditioning System
364
Hydraulic System
376
Auxiliary Hydraulic Systems
381
Hydraulic Trailer Braking
391
Electrical System
399
Specifications and Components
399
Systems 8
418
Default Chapter
418
Wiring Diagrams
418
Central Wiring 008.0610.4/40
419
UNDERMAT WIRING (H-M-L Shift + Electronic Lift + Multifunction Control) 007.6831.4/30
423
UNDERMAT WIRING(Electrohydraulic Controls + H-M-L Shift) 008.0612.4/40
424
Overhead Wiring 008.0400.3/10
425
Electric Heater Wiring 008.0403.3/20
426
Cold Climate Electric Heater Wiring 007.6872.4/10
427
Electronic Rpm Control Wiring 009.7681.4/20
430
ELECTRONIC RPM CONTROL WIRING (with Multifunction Control) 010.0181.4/10
431
H-M-L Shift Control Unit Wiring 007.6844.3
432
ELECTRONIC RPM CONTROL WIRING (with Speed Limiter) 0100404.4
433
Central Wiring 009.6885.4/20
435
UNDERMAT WIRING (with Mechanical Controls) 009.6886.4/20
436
UNDERMAT WIRING (Electrohydraulic Controls + H-M-L SHIFT) 007.6829.4/20
437
BATTERY LEADS (4 Cylinders) 009.7071.3
440
REAR END WIRING (Electrohydraulic Controls) 008.0613.4/40
442
REAR END WIRING (Mechanical Controls) 008.0379.4/40
443
Steering Angle Sensor Wiring 007.6847.3/20
445
Draft Control Sensor Wiring 009.3937.3
446
APPENDIX Conversion Tables
448
H-M-L Shift Lever Wiring 008.0395.3
448
9 - Appendix
449
Parts
449
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SAME SILVER 100.4 Specifications
General
Cylinders
4
Max. speed
40 km/h
Hydraulic System
Open center
PTO Power
85 hp
Hydraulic Remotes
4
Fuel Tank Capacity
150 liters
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