SECTION V
SCHEMATICS AND DIAGRAMS
CA805502
Page 5-3Printed in U.S.A.
1 3 5
7
10
2
4
6
8
9
WHITE
BROWN
1
2
N.O.
N.C.C.
BLACK
RED
1
3
5
7
10
2
4
6
8
9
BLACK
ST1
C5
BLACK
GREY
GREEN
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
ST7
(P1)
ST9 a & b
(PUMPS +)
ST2a
(BATT. +)
YELLOW
RED
RED
BLACK
BLACK
+- +- +- +-
ST3a
(BATT. -)
ST8
(P2)
1
2
3
4
1
2
1
2
ST4
BLACK
RED
BLACK
RED
1
2
3
4
5 amp.
FUSE
BLACK
WHITE
YELLOW
RED
BROWN
BLUE
5 amp.
FUSE
RFI
FILTER
POWER CORD
RECEPTACLE
LINE POWER
PILOT LAMP
TRANSFORMER
THERMAL
FUSE
THERMAL
FUSE
YELLOW / GREEN
YELLOW / GREEN
YELLOW
RED
BLACK
1
2 2
1
1 3 5
7
10
2
4
6
8
9
1 3 5
7
10
2
4
6
8
9
12
1 3 5
7
10
2
4
6
8
9 11
1 3 5
7
10
2
4
6
8
9
1
3
5
7
10
2
4
6
8
9
12
1
3
5
7
10
2
4
6
8
911
14
13
16
15
18
17
20
19
BLACK
GREEN
GREY
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
GREY / PINK
RED / BLUE
PINK
BROWN / GREEN
WHITE / GREEN
BROWN / GREY
BROWN / YELLOW
GREY / WHITE
YELLOW / WHITE
1
3
2
4
1
3
2
4
1
3
2
4
5
6
1
3
2
GREEN
WHITE
BROWN
1
3
2
GREEN
WHITE
BROWN
YELLOW
RED
GREEN
SEAT POSITION
SENSOR
LATERAL TILT
POSITION SENSOR
TRENDELENBURG
POSITION SENSOR
St32
St33 St35
12
1
3
5
7
10
2
4
6
8
9
11
14
13
16
15
BLACK
GREEN
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
ORANGE
RED
RED
RED
RED
BLACK
BLACK
RED
BLACK
BLACK
BLACK
1
3
5
7
2
4
6
8
St37
YELLOW
BROWN
BLUE
GREY
RED
GREEN
MAIN FLOOR
LOCK STATUS
SWITCH
OUTRIGGER
FLOOR LOCK
STATUS SWITCH
ST7
ST7
MAIN CONTROLLER BOARD
St5b
ST2b
ST6
ST3
ST10
St1
CHARGING / POWER
DRIVER BOARD
ST1
ST8
ST5a
ST5a
40 amp.
FUSE
ST4
ST7a
ST3a
ST2a
ST9a
ST9b
BATTERY BATTERY BATTERY BATTERY
YELLOW
WHITE
GREY
VIOLET
BLUE
RED
BROWN
BLACK
ST2b
GREY
BLACK
WHITE
BROWN
WHITE
BROWN
1
2
N.O.
N.C.C.
BLACK
RED
ST6
ST5b
St1
11
13
1 3 5
7
9
2
4
6
8
10 12 14
RED
St4
12
1
3
5
7
10
2
4
6
8
9
11
14 13
16
15
12
1
3
5
7
10
2
4
6
8
911
14
13
16
15
18
17
20
19
BROWN
WHITE
BROWN
BLUE
L
N
YELLOW / GREEN
(SWITCHES
SHOWN IN
UNTRIPPED
POSITION)
HAND
CONTROL
PORT
A
B
C
D
E
V
U
S
T
K
L
M
N
115
VAC
F
G
J
H
10 amp.
FUSE
PI
80° c
(176° F)
PRIMARY
THERMAL
FUSE
100° c
(212° F)
SECONDARY
THERMAL
FUSE
MOTOR
PUMP
#1
N.O.
N.C.
L2
L1
P2
80° c
(176° F)
PRIMARY
THERMAL
FUSE
100° c
(212° F)
SECONDARY
THERMAL
FUSE
MOTOR
PUMP
#2
N.O.
N.C.
L2
L1
11
13
1 3 5
7
9
2
4
6
8
10 12 14
BLACK
GREEN
GREY
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
GREY / PINK
RED / BLUE
PINK
BROWN / GREEN
WHITE / GREEN
ST10
X
12
1 3 5
7
10
2
4
6
8
9 11
BLACK
GREEN
GREY
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
GREY / PINK
RED / BLUE
PINK
12
1
3
5
7
10
2
4
6
8
911
BLACK
GREEN
GREY
WHITE
YELLOW
RED
VIOLET
BROWN
BLUE
GREY / PINK
RED / BLUE
PINK
St23
ST3
Q
R
P
W
1
3
5
2
4
6
YELLOW
BROWN
BLUE
GREY
RED
GREEN
FOOT
CONTROL
PORT
1
3
5
7
2
4
6
8
St36
YELLOW
BROWN
BLUE
GREY
RED
GREEN
6
4
2
5
3
1
YELLOW
BROWN
BLUE
GREY
RED
GREEN
WHITE
7
WHITE
NOTE: FOOT AND HAND CONTROL
PLUGS ARE POSITIONED TO VIEW
TERMINAL (BACK) END.
MISCELLANEOUS PART NUMBERS
Part No. Description LOCATION
GS013660 4mm HEAT SHRINK NUMEROUS PLACES
GS013661 2mm HEAT SHRINK NUMEROUS PLACES
GS084824 CONNECTOR (6 PIN) ST29, ST30, ST32
GS084827 CONNECTOR (12 PIN) ST3, ST23
GS084828 CONNECTOR (14 PIN) ST10, ST22
GS084836 CONNECTOR ST6, ST24, ST25
GS084842 TERMINAL BATTERY TERMINALS
GS084843 TERMINAL ST2a, ST3a, ST7a, ST8, ST9a, ST9b
GS084844 TERMINAL RFI FILTER
GS084880 CONNECTOR (2 PIN) ST1b, ST4
GS084881 CONNECTOR (4 PIN) ST1a
GS084885 TERMINAL PILOT LAMP
GS084886 CONNECTOR ST5a, ST2b, ST7, ST20
GS08???? CONNECTOR (8 PIN) ST26, ST27, ST36, ST37
GS08???? CONNECTOR (8 PIN) ST26, ST27, ST36, ST37
GS08???? CONNECTOR (16 PIN) ST5b
!!
= DENOTES "TEST POINTS"
12
ON ON
Note
Wire colors may
change without
notification
Dip switches
1 & 2 must be
in OFF position.
© Schaerer Mayfield USA, Inc. 2004
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