Section 10 PROPULSION SYSTEM
Subsection 02 (JET PUMP)
SMR2000_065_10_02A.FM 10-02-5
Check oil level, it should be at bottom of hole
threads.
If oil level is low, check impeller shaft housing for
leaks. A pressure test must be performed. See
PUMP PRESSURIZATION in this subsection.
To check oil condition, insert a wire through oil lev-
el hole then withdraw. A whitish oil indicates wa-
ter contamination.
This may involve defective impeller shaft seal
and/or O-ring of housing cover. Jet pump unit should
be overhauled to replace seal.
If everything is correct, apply Loctite pipe sealant
(P/N 293 800 018) on plug threads and reinstall it
on cover. Properly reinstall removed parts.
Oil Replacement
Remove:
– reverse gate cable
– VTS rod
– steering cable
– bolts no. 10 retaining venturi to the housing.
Pull venturi.
Remove 3 screws retaining cover.
1. Screws
Using a fiber hammer, gently tap cover to release
it from housing cover.
Thoroughly clean reservoir and inside of cover
with a solvent. Check O-ring condition. Replace as
necessary.
Apply a thin layer of Loctite 518 on mating surface
of cover and reinstall it with its O-ring.
Apply Loctite 243 on threads and torque screws
to 7.5 N•m (66 lbf•in).
Remove plug from cover.
Pour oil through hole until oil reaches the bottom
of hole threads. Use SEA-DOO JET PUMP SYN-
THETIC OIL (P/N 293 600 011) only. Oil will drain
slowly into center area of housing, wait a few min-
utes and readjust oil level.
CAUTION: This is a synthetic oil. Do not mix
with mineral based oil. Do not mix oil brands.
Apply Loctite pipe sealant (P/N 293 800 018) on
plug threads and reinstall it on cover.
Properly reinstall removed parts.
REMOVAL
Reverse Gate
RX and RX DI Models
To remove reverse gate no. 29, put shift lever in
reverse position.
Unscrew pivot bolt no. 30 retaining connecting
rod no. 31 and pivot support no. 32.
1. Pivot bolt
2. Reverse gate retaining bolt (each side)
Remove screws no. 33.
GTX DI
Put shift lever in reverse position.
Disconnect reverse cable from reverse gate. Re-
move lock nut no. 34 and bolt no. 35 retaining cable
end to cable lever.
F02J0TB
1
F16J04A
2
1