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Suzuki DL650K5 - Page 109

Suzuki DL650K5
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ENGINE 3-55
CONROD-CRANK PIN BEARING SELECTION
Place the plastigauge axially along the crank pin, avoiding the
oil hole, at TDC or BDC side as shown.
" 09900-22301: Plastigauge
09900-22302: Plastigauge
Tighten the conrod cap bolts to the specified torque, in two
stages. (!3-57)
#
Remove the bearing caps and measure the width of the com-
pressed plastigauge using the envelope scale. This measure-
ment should be taken at the widest part of the compressed
plastigauge.
& Conrod big end oil clearance
Standard: 0.032 – 0.056 mm (0.0013 – 0.0022 in)
Service Limit: 0.080 mm (0.0031 in)
If the oil clearance exceeds the service limit, select the speci-
fied bearings from the bearing selection table.
Check the corresponding conrod I.D. code numbers (“1” or
“2”)
A.
Check the corresponding crank pin O.D. code numbers (“1”,
“2” or “3”)
B.
Bearing selection table
Never rotate the crankshaft or conrod when a piece of
plastigauge is installed.
Crank pin O.D.
B
Code 123
Conrod
I.D.
A
1 Green Black Brown
2 Black Brown Yellow
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