Suzuki LT-R450K6 - Section 3

I
CONTENTS
.............................................................................................. EXTERIOR PARTS 7-3
....................................................................................... CONSTRUCTION 7-3
.....................................
FASTENER REMOVAL AND REINSTALLATION 7-5
REMOVAL .................................................................................................. 7-6
INSTALLATION .......................................................................................... 7-8
FRONT AND REAR WHEELS ............................................................................. 7-9
CONSTRUCTION ................................................................................... 7-9
REMOVAL ................................................................................................. 7-10
INSPECTION AND DISASSEMBLY ........................................................ 7-11
REASSEMBLY AND INSTALLATION ....................................................... 7-12
TIRES ................................................................................................................... 7-15
................................................................................
TIRE REPLACEMENT 7-15
FRONT BRAKE .................................................................................................... 7-18
CONSTRUCTION ....................................................................................... 7-18
...................................................................
BRAKE PAD REPLACEMENT 7-19
BRAKE FLUID REPLACEMENT ........................................................... 7-20
BRAKE CALIPER REMOVAL AND DISASSEMBLY ................................ 7-20
BRAKE CALIPER INSPECTION ................................................................ 7-22
BRAKE CALIPER REASSEMBLY AND INSTALLATION ......................... 7-23
BRAKE DISC REMOVAL AND DISASSEMBLY ....................................... 7-24
.......................................................................
BRAKE DISC INSPECTION 7-24
BRAKE DISC REASSEMBLY AND INSTALLATION ................................ 7-25
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................... 7-25
MASTER CYLINDER INSPECTION ....................................................... 7-26
MASTER CYLINDER REASSEMBLY AND INSTALLATION .................... 7-27
FRONT SUSPENSION ......................................................................................... 7-29
CONSTRUCTION ....................................................................................... 7-29
REMOVAL .................................................................................................. 7-30
INSPECTION AND DISASSEMBLY ........................................................... 7-31
....................................................... REASSEMBLY AND INSTALLATION 7-35
FRONT SHOCK ABSORBER DISPOSAL ................................................. 7-38
SUSPENSION SETTING ............................................................................ 7-38
HANDLEBARS ..................................................................................................... 7-40
CONSTRUCTION ....................................................................................... 7-40
..................................................................................................
REMOVAL 7-41
.............................................................................................. INSPECTION 7-41
INSTALLATION .......................................................................................... 7-42
............................................................................................................ STEERING 7-44
....................................................................................... CONSTRUCTION 7-44
.................................................................................................. REMOVAL 745
INSPECTION AND DISASSEMBLY .......................................................... 7-47
.......................................................
REASSEMBLY AND INSTALLATION 749
TOE ADJUSTMENT ................................................................................... 7-52
FRONT WHEEL. FRONTBRAKE, FRONTSUSPENSION AND STEERING
REASSEMBLING INFORMATION
...................................................................... 7-53
REAR BRAKE ...................................................................................................... 7-54
....................................................................................... CONSTRUCTION 7-54
...................................................................
BRAKE PAD REPLACEMENT 7-55
BRAKE FLUID REPLACEMENT ................................................................ 7-56