Suzuki LT-R450K6 - Brake Disc Reassembly and Installation; Master Cylinder Removal and Disassembly

CHASSIS 7-25
Measure the runout using the dial gauge. If the runout exceeds
the service limit, replace the brake disc with
a new one.
09900-20607: Dial gauge (1H00 mm)
09900-20701: Magnetic stand
Brake disc
runout
Servlce Limit: 0.3 mm (0.012 in)
If either measurement exceeds the service limit, replace the
brake disc with a new one.
Install the caliper. (V7-24)
Install the front hub plate and front wheel. (-7-14)
BRAKE DISC REASSEMBLY AND
INSTALLATION
Reassemble and install the brake disc in the reverse order of
removal and disassembly. Pay attention to the following points:
Apply THREAD
LOCK SUPER "1360 to the brake disc bolts
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and tighten them to the specified torque.
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NOTE:
Make sure that the disc is clean and free of any greasy matter.
-99000-32130: THREAD LOCK SUPER "1360"
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Brake disc bolt: 23 N.m (2.3 kgf-m, 16.5 lb-ft)
Install the front wheel hub and front wheel. (D7-13, 14)
0-7
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MASTER CYLINDER REMOVAL AND
DISASSEMBLY
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Place a rag underneath the brake hose union bolt on the mas-
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ter cylinder to catch any split brake fluid. Remove the brake
hose union bolt and disconnect the brake hose.
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contacting any part of the vehlcle. The brake fluld
reacts chemically wlth paint, plastics, rubber materi-
als, etc., and will damage them severely.
Remove the master cylinder assembly.
Disconnect the brake switch coupler.