Technogym SYNCHRO EXCITE 2009

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SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2

Pagina 4.6

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Table of Contents5
General Notices11
Introduction11
Recommendations11
General Rules for Repair Procedures12
Technical Specifications13
Product Codes13
Colour Options14
Product Characteristics15
Mechanical Characteristics16
Ambient Specifications17
Conformity to Regulations17
Wiring Diagrams18
Powered Version (500)18
Self-Powered Version (500SP)19
Powered Version (700)20
Self-Powered Version (700SP)21
Powered Version (700WTV)22
Wiring23
CBQ Cables23
CB Cables23
CU Cables24
ELT Cables26
Principles of Operation31
Block Diagram31
LED ARM Display Boards (500 and 500SP)32
Led Arm Display Boards (700 and 700SP)32
Wellness TV Display Boards -Digital TV (700WTV)34
CPU Board34
Digital TV Board34
LCD Inverter35
Touch Screen Interface Board35
AUX Input Board35
Ipod Docking Station35
Headphone Jack35
Csafe Board36
Dual TGS Reader36
Cardio Receiver36
Brake Board37
Brake37
Speed Sensor38
Power Entry Module38
Alternator38
Battery39
External Power Supply Input39
Brake Control40
Mechanics40
Controls40
The Signals Involved42
Accessories43
Cardio Theater Connection43
Pc Link for Programming44
Cable for Exchanging Tv Channel Tuning Data between Two Machines45
Monitor Plug for Csafe Port46
Wellness Tv Upgrade Kit47
Installation Instructions49
Specifications and Requirements49
Installation Requirements and Specifications for Wellness Tv Machines50
Digital Signal50
Analogue Signal51
Installation52
First Power-On52
Troubleshooting53
Troubleshooting Service Menu: Active Wellness Tv Models54
I2C Device Test55
Csafe COM Test55
Low Kit COM Test55
TGS COM Test56
Service Troubleshooting Menu: Modelli Led57
Automatic Test58
I2C Devices Test58
LED Test59
Serial Ports Test59
Manual Test59
Man. Keyboard Test59
The Display Fails to Illuminate60
And 700 Models60
500SP and 700SP Models62
700Wtvwellness TV Models64
The Touch Screen Does Not Work / It's Not Calibrated68
N O Audio Sound69
N Otv Picture70
The Radio Does Not Play73
The Ipod Does Not Work75
The Equipment Is Blocked (Com)" Message on Display78
There Is no Resistance79
The Resistance Is Incorrect81
The Speed Signal Is Incorrect83
The Machine Does Not Read the Tgs85
There Is no Heart Rate Signal87
HFU Telemetric Receiver87
Hand Sensor88
The Telemetric Heart Rate Signal Is Incorrect90
Disassembly of Components93
Display Disassembly93
LED Version 500 and 500SP93
LED Version 700 and 700SP94
700WTV Version (Wellness TV)95
Display Boards Disassembly96
And 500SP Version96
And 700SP LED Version97
700WTV Version (Wellness TV)98
And 700 Keyboards and Touch Screen Disassembly102
And 500SP Models102
And 700SP LED Version103
700WTV Version (Wellness TV)104
Cardio Receiver Disassembly105
Fixed Handgrips Disassembly107
Hand Sensor Disassembly109
Guards Disassembly111
Rear Guard111
Brake Box Cover Guard113
Front Guards114
Levers Disassembly115
Brake Box Disassembly117
Hand Sensor Board Disassembly118
Primary Shaft and Pulley Disassembly119
Platform Lever Disassembly124
Brake Winding Disassembly129
Flywheel and Betl Tensioner Disassembly130
Powered Models (500, 700 and 700WTV)130
Self-Powered Models (500SP and 700SP)132
Speed Sensor Disassembly135
Battery Disassembly136
Footboards, Power Entry Module and Wheels Disassembly137
Adjustment141
Belt Tension141
Speed Sensor Positioning142
Brake Winding Positioning143
The Machine Is Not Flat144
Machine Configuration145
User Menu Configuration for 500 Models145
Language146
Units of Measurement146
Maximum Exercise Time146
PAUSE TIME XXX147
COOLDOWN TIME XXX147
DEFAULT AGE XX147
Default Weight148
Default Duration148
DEFAULT CALORIES XXX148
Default Distance149
Enable TGS149
Enable Keyboard149
Modifiable Target Frequencies150
Resetting Parameters to Default Values150
Format P&P Key150
User Menu Configuration for 700 Models151
Language152
Distance152
Maximum Excercise Time152
PAUSE TIME : XXX153
COOLDOWN TIME XXX153
Enable TGS153
Modifiable Target Heart Rate154
Enable Custom Messages154
Edit Custom Messages155
Change Messagges Languages155
Enable Multi-Language Mode155
Resetting Parameters to Default Values155
Format P&P156
Wtv Models157
Serial Number158
Language158
Measure158
Enable TGS159
Keys159
Maximum Excercise Time159
Pause Time159
Cooldown Time160
Top Exercise Programs for You Shortcut160
Modifiable Target Heart Rate161
Standby161
Language161
Default Config161
Format P&P161
Screen Saver Minutes162
Display in the Workout162
Radio163
Ipod Connection Option163
Service Menu Configuration for 500 and 700 Led Models164
Low Kit Parameter166
Read from Low Kit166
Default Setting167
Operating Data168
Read from Low Kit168
Write to Low Kit169
Machine Usage Data169
Errors Log170
Read from Low Kit170
Reset Errors170
Com.fault X171
View Errors171
Standard Settings172
Low Kit Menu172
Low Kit Version172
Low Kit Fault Code173
High Kit Version173
BOOT Version173
Key Reader Version173
Wtv Models174
Low Kit Parameter175
Read from Low Kit175
Write to Low Kit175
Default Setting175
Table of Configuration Parameters176
Operating Data177
Read from Low Kit177
Write to Low Kit177
Errors Log177
Reset Errors177
Com.fault178
SW Version Devices179
Standard Settings179
TV Standard180
Tv Menu Configuration for 700Wtv Models181
Tuning TV Channels181
Wellness TV Adjustments185
Radio Menu Configuration for 700Wtvmodels186
Tuning Radio Channels186
Transferring the Tuning Data189
Using the TGS Key189
Connecting Two Machines Using a Csafe Connection (Method Recommended)190
Touch Screen Calibration191
Functional Test MD Models195
Electrical Safety Test195
Mechanical Safety Tests197
Checking the Assembly of the Transmission and Levers Systems197
Checking the Assembly of the Guards197
Start-Up Check197
List of Critical Spare Parts198
Scheduled Maintenance199
Daily Maintenance Operations199
Setting up the Operation199
External Cleaning Operations199
Monthly Maintenance Operations200
Checking the Operation of the Cardiotester Receiver200
Checking the Operation of the Hand Sensor Receiver200
Twice-Yearly Maintenance Operations201
Carrying out the Monthly Maintenance Procedure201
Setting up the Operation201
Cleaning Operations201
Checking the Working Conditions201
Checking the Wear of Rubber Parts201
Checking the Belts201
Checking the Display202
Checking the Wiring and Connections202
Appendix203
Updating the Sw203
Required Tools204

Technogym SYNCHRO EXCITE 2009 - Page 48

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