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Tracker 600 - Page 107

Tracker 600
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106
OHA115
8. Remove the front differential from the vehicle.
Front Differential Unit Disassembly
and Assembly
Front Differential Unit Disassembly
1. Remove the front differential unit; then remove the
actuator and guard on the front differential (see Front
Drive Actuator).
To remove drive side cover for access to the
2WD/4WD shift fork mechanism and input shaft:
2. Use a punch to extract and remove seal on drive side
housing, than remove retaining snap ring (A). Dis-
card seal.
OHA169
OHA170
3. Remove the three 12 mm screws and one 8 mm
screw holding the housing and pry off housing using
the three dedicated pry notch locations.
OHA171
OHA172
OHA173
4. The drive side housing can be serviced (see Servic-
ing Drive Side Housing). Begin disassembling shift
fork and collar by removing retaining clip, washer
and pin from rear of front differential housing.
OHA174
5. Remove shift fork (A) and collar (B).
B
A
B
B
C
D1
D2

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