3
Torque Specifications
NOTE: Refer to the following torque value chart
whenever a torque value is called for in a procedure
step.
Part
Part Bolted to
Torque
ft-lb N-m
DRIVELINE COMPONENTS
Oil Drain Plug Engine 12 16.3
Front Mounting Bracket Engine 35 47.5
Frame Engine Mount 20 27.1
Mounting Bracket Engine Mount 35 47.5
Mounting Bracket Engine Mount 35 47.5
Transaxle Coupler PTO Side Engine 45 61.0
Transaxle Coupler Mag Side Engine 45 61.0
Transaxle Coupler Transaxle 75 101.7
Rear Transaxle Mount Transaxle 35 47.5
Drain Plug Transaxle 16 21.8
Fill Plug Transaxle 16 21.8
Shift Arm Engine 15 20.3
Differential Bracket/Front
Differential
Differential Bracket 42 56.9
Frame/Front Differential Frame 42 56.9
Frame Differential Bracket 20 27.1
Drain Plug Front Differential 41
in-lb
4.6
Oil Inspection Plug Front Differential 41
in-lb
4.6
Fill Plug Front Differential 16 21.8
Front Hub* Front Axle min.
200
271.2
Rear Hub* Rear Axle min.
200
271.2
Wheel (Steel) Hub 40-45 54-61
Wheel (Aluminum, chrome-plated
lug nut)
Hub 80 108.5
Wheel (Aluminum, black
zinc-plated lug nut)
Hub 60 81.3
Drive Clutch** Crankshaft 60 81.3
Driven Clutch Driven Shaft 60 81.3
Outer Clutch Cover Inner CVT Cover 24
in-lb
2.7
Inner CVT Cover Engine 8 10.8
Inner CVT Cover Transaxle 8 10.8
BRAKE COMPONENTS
Master Cylinder Clamp Master Cylinder 60-80
in-lb
2.7
Brake Hose Frame 12 16.3
Brake Hose Hand Master Cylinder 20 27.1
Brake Hose Hydraulic Caliper 20 27.1
Front Knuckle Hydraulic Caliper 20 27.1
Rear Knuckle Hydraulic Caliper 20 27.1
Master Cylinder Cover Master Cylinder 10
in-lb
1.1
Foot Brake Lever*** Lever Axle 25 33.9
Rear Master Cylinder Frame 12 16.3
Brake Hose Rear Master Cylinder 20 27.1
Footwell — Right-Hand Rear Brake Reservoir 10
in-lb
1.1
Brake Clip Rear A-Arm 48
in-lb
5.4
Brake Clip Front A-Arm 48
in-lb
5.4
CHASSIS COMPONENTS
Frame Shift Lever 20 27.1
Shift Cable End Shift Lever 8 10.8
Shift Cable Threads Cable Bracket on Frame 20 27.1
Shift Cable Threads Cable Bracket on Transaxle 20 27.1
Fuel Tank Frame 8 10.8
Tank/Battery Holder Bracket Frame 8 10.8
Battery Holder Bracket Tank/Battery Holder Bracket 8 10.8
Front Bumper Frame Frame 35 47.5
Bumper Mount Channel Front Bumper Frame 35 47.5
Bumper Mount Channel Frame 16 21.7
Skid Plate Frame 6 8.1
Main Frame Rear Sub-Frame 35 47.5
Rear Sub-Frame Main Frame 42 56.9
Rear Sub-Frame Seat Latch Stud 15 20.3
Seat Latch Assembly Seat Base 12
in-lb
1.4
Carbon Canister Frame P-Clamp 6 8.1
FRONT SUSPENSION COMPONENTS
Shock Absorber Frame 42 56.9
Shock Absorber Upper A-Arm 42 56.9
Upper A-Arm Frame 42 56.9
Lower A-Arm Frame 42 56.9
Knuckle/Ball Joint Knuckle 45 61.0
REAR SUSPENSION COMPONENTS
Shock Absorber Frame 42 56.9
Shock Absorber A-Arm 42 56.9
Upper A-Arm Frame 42 56.9
Lower A-Arm Frame 42 56.9
Knuckle A-Arm 42 56.9
STEERING COMPONENTS
Cap, Steering/Housing —
Upper/Lower
Frame 20 27.1
Frame EPS Motor 35 47.5
Steering Clamp Steering Mounting Bracket 42 56.9
Steering Mounting Bracket Frame 42 56.9
Union, Steering/EPS Shaft EPS Shaft 11 14.9
Steering Arm/EPS Shaft EPS Shaft 11 14.9
Steering Arm# Tie Rod End 30 40.7
Knuckle# Tie Rod End 30 40.7
Handlebar Block Steering Post 20 27.1
Control Switch Assembly Handlebar 48
in-lb
5.4
Throttle Control Assembly Handlebar 48
in-lb
5.4
BODY PANEL COMPONENTS
Part
Part Bolted to
Torque
ft-lb N-m
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